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Aprilia Mojito 50 125 150 Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Mojito Sub Models: 50, 125, 150 Vehicle Type: Scooter / Moped Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Segment: Retro-styled urban scooter, popular for city commuting and leisure. Competitive Analysis Competitors: Competes with other retro-styled scooters of similar displacement from brands like Vespa, Kymco, and SYM. Key Features Design: Distinctive vintage aesthetic with flowing bodywork and chrome accents. Accessibility: Easy to ride and maneuver, ideal for urban environments. Manual Purpose Target User: DIY enthusiasts, home mechanics, and professional service technicians. Manual Advantage Digital Format Benefit: Interactive navigation, search functionality, ability to print specific pages, avoiding traditional greasy manuals. 📋 Manual Details Coverage Areas General Coverage: Comprehensive mechanical and electrical repair and maintenance Page Count Estimated Page Count: Varies by specific model/engine, but described as extensive and detailed. Manual Type Type: Service / Repair Manual Language Language: English (implied by product description, standard for workshop manuals) Format Format: Electronic (PDF) 📖 Manual Coverage Systems Covered Engine: Engine overhaul, top-end and bottom-end procedures, piston, cylinder, crankshaft, valve train, cooling system (air/liquid depending on model), lubrication system. Fuel System: Carburetor disassembly, cleaning, adjustment, fuel pump (if applicable), fuel lines, fuel filter, fuel tank servicing. Ignition System: Spark plug, ignition coil, CDI unit, stator, timing adjustment (if applicable). Transmission Drivetrain: Automatic transmission (CVT), variator, clutch, drive belt replacement, final drive servicing, gearbox oil. Chassis Frame: Frame inspection, steering head bearing servicing, suspension component replacement (forks, rear shock absorbers), swingarm maintenance. Brakes: Brake fluid replacement, bleeding procedure, brake pad/shoe replacement, caliper/master cylinder servicing, drum brake adjustment. Electrical System: Wiring diagrams, battery maintenance, charging system (alternator/stator), starter motor, lighting system (headlight, taillight, turn signals), horn, instrumentation. Bodywork Trim: Fairing removal and installation, seat, body panels, storage compartment servicing. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, chain/belt adjustment, fluid checks. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. Repair: Detailed step-by-step repair instructions for all major components and systems. Disassembly Assembly: Complete instructions for disassembling and reassembling various vehicle components. Technical Specifications: Torque specifications, clearances, tolerances, fluid types and capacities, electrical values. Technical Depth Depth: Detailed, suitable for both novice DIY mechanics and experienced technicians. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text with hyperlinked navigation Print Quality Print Recommendation: Printable pages as needed, high-quality for clear diagrams/illustrations Binding Type Binding: N/A (Electronic format) Paper Type Paper Type: N/A (Electronic format) ⚙️ Engine Specifications Primary Engine Engine Type 50: 2-stroke, single-cylinder, air-cooled (typical for 50cc) Engine Type 125: 4-stroke, single-cylinder, 4-valve, air-cooled (typical for 125cc) Engine Type 150: 4-stroke, single-cylinder, 4-valve, air-cooled (typical for 150cc) Performance Horsepower 50Cc: Approx. 5-7 HP (Varies by tuning and market regulations) Horsepower 125Cc: Approx. 10-12 HP (Varies) Horsepower 150Cc: Approx. 12-15 HP (Varies) Fuel System Fuel Delivery 50Cc: Carburetor (e.g., Dell'Orto PHVA or similar) Fuel Delivery 125Cc 150Cc: Carburetor or Fuel Injection (depending on year and market) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Optional Optional Transmission: N/A (CVT is standard) Features Drive System: V-belt drive to rear wheel 📐 Dimensions Exterior Wheelbase: Approx. 1300-1350 mm (Varies slightly by model variant) Seat Height: Approx. 780-800 mm Weights Dry Weight 50Cc: Approx. 95-105 kg Dry Weight 125Cc: Approx. 110-120 kg Fuel Tank Capacity: Approx. 7-8 Liters 🛡️ Safety Features Ratings Crash Test Data: N/A for scooters; emphasis on rider safety through design and handling. Active Features Braking System: Front disc brake, Rear drum or disc brake (depending on model variant) Lighting: Halogen headlight, taillight, brake light, turn signals Passive Features Tyre Types: Tubeless tires, typically 12-inch or 13-inch wheels 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, fuel gauge, indicator lights; some later models may have partial digital displays. Driver Assistance ABS Esp: ABS and ESP are generally not standard on these models, especially earlier versions. Connectivity Connectivity Features: No modern connectivity features like Bluetooth or USB ports are typically integrated. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 - 5,000 km or annually, whichever comes first (refer to manual for exact specification). Air Filter Cleaning Replacement: Clean every 5,000 km, replace as needed or every 10,000-15,000 km. Spark Plug Replacement: Check every 5,000 km, replace as needed (e.g., NGK CR9EKB or similar). Transmission Oil Change: Every 10,000 km or as per manual (typically a small amount for the final drive). Brake Fluid Replacement: Every 2 years or as per manual to maintain performance. Drive Belt Inspection Replacement: Inspect every 5,000 km, replace typically between 15,000 - 25,000 km depending on wear. Fluid Specifications Engine Oil Type 125 150: SAE 10W-40 API SG or higher (check manual for specific grade and API rating). Engine Oil Type 50: 2-stroke pre-mix oil or separate oil injection system, as per manufacturer specification. Brake Fluid Type: DOT 4 (typically) Known Issues Common Wear Items:...
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Aprilia Mojito 50 125 150 Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Mojito
Sub Models:
50, 125, 150
Vehicle Type:
Scooter / Moped
Product Type:
Workshop Service Repair Manual
👋 Introduction
Market Position
Segment:
Retro-styled urban scooter, popular for city commuting and leisure.
Competitive Analysis
Competitors:
Competes with other retro-styled scooters of similar displacement from brands like Vespa, Kymco, and SYM.
Key Features
Design:
Distinctive vintage aesthetic with flowing bodywork and chrome accents.
Accessibility:
Easy to ride and maneuver, ideal for urban environments.
Manual Purpose
Target User:
DIY enthusiasts, home mechanics, and professional service technicians.
Manual Advantage
Digital Format Benefit:
Interactive navigation, search functionality, ability to print specific pages, avoiding traditional greasy manuals.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive mechanical and electrical repair and maintenance
Page Count
Estimated Page Count:
Varies by specific model/engine, but described as extensive and detailed.
Manual Type
Type:
Service / Repair Manual
Language
Language:
English (implied by product description, standard for workshop manuals)
Format
Format:
Electronic (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, top-end and bottom-end procedures, piston, cylinder, crankshaft, valve train, cooling system (air/liquid depending on model), lubrication system.
Fuel System:
Carburetor disassembly, cleaning, adjustment, fuel pump (if applicable), fuel lines, fuel filter, fuel tank servicing.
Ignition System:
Spark plug, ignition coil, CDI unit, stator, timing adjustment (if applicable).
Transmission Drivetrain:
Automatic transmission (CVT), variator, clutch, drive belt replacement, final drive servicing, gearbox oil.
Chassis Frame:
Frame inspection, steering head bearing servicing, suspension component replacement (forks, rear shock absorbers), swingarm maintenance.
Brakes:
Brake fluid replacement, bleeding procedure, brake pad/shoe replacement, caliper/master cylinder servicing, drum brake adjustment.
Electrical System:
Wiring diagrams, battery maintenance, charging system (alternator/stator), starter motor, lighting system (headlight, taillight, turn signals), horn, instrumentation.
Bodywork Trim:
Fairing removal and installation, seat, body panels, storage compartment servicing.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, chain/belt adjustment, fluid checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Repair:
Detailed step-by-step repair instructions for all major components and systems.
Disassembly Assembly:
Complete instructions for disassembling and reassembling various vehicle components.
Technical Specifications:
Torque specifications, clearances, tolerances, fluid types and capacities, electrical values.
Technical Depth
Depth:
Detailed, suitable for both novice DIY mechanics and experienced technicians.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text with hyperlinked navigation
Print Quality
Print Recommendation:
Printable pages as needed, high-quality for clear diagrams/illustrations
Binding Type
Binding:
N/A (Electronic format)
Paper Type
Paper Type:
N/A (Electronic format)
⚙️ Engine Specifications
Primary Engine
Engine Type 50:
2-stroke, single-cylinder, air-cooled (typical for 50cc)
Engine Type 125:
4-stroke, single-cylinder, 4-valve, air-cooled (typical for 125cc)
Engine Type 150:
4-stroke, single-cylinder, 4-valve, air-cooled (typical for 150cc)
Performance
Horsepower 50Cc:
Approx. 5-7 HP (Varies by tuning and market regulations)
Horsepower 125Cc:
Approx. 10-12 HP (Varies)
Horsepower 150Cc:
Approx. 12-15 HP (Varies)
Fuel System
Fuel Delivery 50Cc:
Carburetor (e.g., Dell'Orto PHVA or similar)
Fuel Delivery 125Cc 150Cc:
Carburetor or Fuel Injection (depending on year and market)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Optional
Optional Transmission:
N/A (CVT is standard)
Features
Drive System:
V-belt drive to rear wheel
📐 Dimensions
Exterior
Wheelbase:
Approx. 1300-1350 mm (Varies slightly by model variant)
Seat Height:
Approx. 780-800 mm
Weights
Dry Weight 50Cc:
Approx. 95-105 kg
Dry Weight 125Cc:
Approx. 110-120 kg
Fuel Tank Capacity:
Approx. 7-8 Liters
🛡️ Safety Features
Ratings
Crash Test Data:
N/A for scooters; emphasis on rider safety through design and handling.
Active Features
Braking System:
Front disc brake, Rear drum or disc brake (depending on model variant)
Lighting:
Halogen headlight, taillight, brake light, turn signals
Passive Features
Tyre Types:
Tubeless tires, typically 12-inch or 13-inch wheels
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, indicator lights; some later models may have partial digital displays.
Driver Assistance
ABS Esp:
ABS and ESP are generally not standard on these models, especially earlier versions.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or USB ports are typically integrated.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or annually, whichever comes first (refer to manual for exact specification).
Air Filter Cleaning Replacement:
Clean every 5,000 km, replace as needed or every 10,000-15,000 km.
Spark Plug Replacement:
Check every 5,000 km, replace as needed (e.g., NGK CR9EKB or similar).
Transmission Oil Change:
Every 10,000 km or as per manual (typically a small amount for the final drive).
Brake Fluid Replacement:
Every 2 years or as per manual to maintain performance.
Drive Belt Inspection Replacement:
Inspect every 5,000 km, replace typically between 15,000 - 25,000 km depending on wear.
Fluid Specifications
Engine Oil Type 125 150:
SAE 10W-40 API SG or higher (check manual for specific grade and API rating).
Engine Oil Type 50:
2-stroke pre-mix oil or separate oil injection system, as per manufacturer specification.
Brake Fluid Type:
DOT 4 (typically)
Known Issues
Common Wear Items:
Drive belt, variator rollers, brake pads/shoes, suspension bushings, electrical connectors.
Electrical Gremlins:
Older models can sometimes develop issues with wiring harness connections or starter solenoid.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for performance motorcycles and scooters.
Model Evolution
Introduction Period:
The Mojito model line was introduced in the late 1990s / early 2000s.
Production
Production Variations:
Has seen updates and variations over its production run, with engine sizes and styling refinements.
🏆 Awards & Recognition
Recognitions
Awards Achievements:
Not typically associated with specific awards but recognized for its distinctive styling and enjoyable riding experience in its class.
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