Aprilia Pegaso 650 2004 Factory Service Repair Manual

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Basic Information Identification Make: Aprilia Model: Pegaso 650 Year: 2004 Category: Motorcycle Type: Adventure/Enduro Introduction Market Position Market Position: Targets Aprilia Pegaso 650 2004 owners and independent workshops seeking official-quality...

Type: Motorcycles

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Sku: 143828

Labels: Aprilia Pegaso Models

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Description

Basic Information
Identification
Make:	Aprilia
Model:	Pegaso 650
Year:	2004
Category:	Motorcycle
Type:	Adventure/Enduro

Introduction
Market Position
Market Position:	Targets Aprilia Pegaso 650 2004 owners and independent workshops seeking official-quality repair and maintenance information, offering a cost-effective alternative to dealership services.
Value Proposition
Value Proposition:	Provides the same detailed instructions and diagrams as official dealer workshop manuals, enabling users to perform a wide range of repairs and maintenance tasks accurately and efficiently.
Key Features
Key Features:	Complete coverage, step-by-step diagrams, torque settings, fluid capacities, electrical diagrams, analytical index, user-friendly.

Manual Details
Coverage
Coverage Areas:	Engine, Fuel System, Cooling System, Electrical System, Chassis, Repair Information, General Information, Service and Setting Up, Analytical Index
Format
Format:	PDF
Requirements:	Adobe PDF Reader & WinZip
Zoom Capability:	Yes
Compatibility:	All Versions of Windows & Mac
Type
Manual Type:	Factory Service Repair Manual
Manual Language:	English (assumed based on product description)

Manual Coverage
Systems
Systems Covered:	Engine mechanicals, Fuel injection system, Ignition system, Cooling system (radiator, fan, thermostat, hoses), Lubrication system, Exhaust system, Clutch, Gearbox, Drive chain, Suspension (front forks, rear shock absorber), Braking system (front and rear discs, calipers, master cylinders), Wheels and tires, Electrical system (wiring diagrams, battery, starter, alternator, lighting, instrumentation), Frame and bodywork, Controls (throttle, clutch, brake levers, footpegs)
Procedures
Procedures Included:	Engine disassembly and reassembly, Valve clearance adjustment, Piston and cylinder inspection, Camshaft timing, Carburetor/Fuel injector cleaning and adjustment, Spark plug replacement, Oil and filter change, Coolant flush and replacement, Brake fluid flush and bleed, Chain adjustment and lubrication, Suspension adjustment and fork seal replacement, Wheel bearing service, Electrical troubleshooting, Diagnostic procedures, Torque specifications for all fasteners, Fluid capacities and types, General maintenance and tune-up procedures
Depth
Technical Depth:	Comprehensive workshop-level repair and maintenance procedures, including detailed step-by-step instructions and diagrams for all workshop procedures. Suitable for both routine maintenance and major repairs.

Manual Specifications
File Properties
File Format:	PDF
Searchable Text:	Implied by PDF format and comprehensiveness, though not explicitly stated.
Print Properties
Print Quality:	High quality, suitable for printing detailed diagrams and instructions.
Binding Type
Binding Type:	N/A (Digital Product)
Paper Type
Paper Type:	N/A (Digital Product)
Page Count
Estimated Page Count:	Likely 300-500+ pages based on the comprehensive coverage described.

Engine Specifications
Primary Engine
Engine Type:	Single-cylinder, four-stroke
Displacement:	652 cc (approximate)
Cooling System:	Liquid-cooled
Performance
Horsepower:	Approximately 47-48 HP (varies slightly by specific model variant and market)
Torque:	Approximately 56-58 Nm (varies slightly by specific model variant and market)
Fuel System
Fuel Delivery:	Electronic Fuel Injection (EFI)
Fuel Type:	Unleaded gasoline (RON 95 recommended)
Lubrication
Oil Type:	Semi-synthetic or fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 (refer to manual for specific API classification and JASO standard)
Oil Capacity:	Approximately 2.0 - 2.4 liters (refer to manual for exact capacity with and without filter change)

Transmission
Standard
Transmission Type:	5-speed constant mesh
Features
Clutch Type:	Wet, multi-plate
Final Drive:	Chain driven

Dimensions
Weights
Dry Weight:	Approximately 170-180 kg (varies by specific model variant and equipment)
Wet Weight:	Approximately 185-195 kg (fully fueled and ready to ride)
Capacities
Fuel Tank Capacity:	Approximately 14 liters
Coolant Capacity:	Approximately 1.3 liters

Safety Features
Features
Braking System:	Front: Single disc brake with multi-piston caliper; Rear: Single disc brake with single-piston caliper
ABS:	Optional or not available on all 2004 models.
Tires Front:	90/90-21 (common fitment, refer to manual for exact specifications)
Tires Rear:	130/80-17 (common fitment, refer to manual for exact specifications)

Technology Features
Infotainment
Infotainment System:	Basic instrumentation including speedometer, tachometer, odometer, trip meters, and warning lights. No advanced infotainment features.
Instrumentation
Instrumentation Features:	Analog tachometer, digital speedometer, fuel gauge, coolant temperature gauge, clock.
Lighting
Lighting System:	Halogen headlight, LED taillight, standard turn signals.
Diagnostics
Diagnostic Capabilities:	Limited onboard diagnostics (OBD) for EFI systems. Manual will detail diagnostic codes and procedures.

Maintenance
Service Intervals
Oil Change Interval:	Every 6,000 km or 12 months (whichever comes first) - refer to manual for precise recommendation.
Air Filter Replacement:	Inspect every 6,000 km, replace as needed, or every 12,000 km.
Spark Plug Replacement:	Recommended replacement every 12,000 km to 18,000 km, with periodic inspection and gap adjustment.
Valve Clearance Adjustment:	First check at 12,000 km, then every 12,000 km or 24 months. Manual will specify precise intervals and procedures.
Fluid Specifications
Coolant Type:	Ethylene glycol-based coolant with anti-corrosion additives, mixed 50/50 with distilled water.
Brake Fluid Type:	DOT 4 brake fluid (refer to manual for specific viscosity and certification requirements).
Known Issues
Known Issues:	Early models could experience stator failures, some electrical gremlins, and potential fuel pump issues. Refer to the manual for specific diagnostic procedures and potential fixes.
Troubleshooting
Troubleshooting Guide:	The manual provides detailed troubleshooting sections for common problems related to engine performance, electrical systems, and starting issues.

Vehicle History
Brand Heritage
Brand Heritage:	Aprilia is an Italian manufacturer known for its performance-oriented motorcycles, particularly in the sportbike and off-road segments. The Pegaso line represents their foray into the versatile adventure-touring segment.
Model Evolution
Model Evolution Context:	The Pegaso 650, originally introduced in the early 1990s, underwent several updates. The 2004 model typically features the Rotax 654cc engine, often with EFI, and an updated chassis and styling compared to earlier generations.
Production Context
Production Location:	Primarily manufactured in Italy by Aprilia.

Awards & Recognition
Recognitions
Historical Recognition:	While specific awards for the 2004 Pegaso 650 are not widely publicized, the model was generally well-received for its versatility and comfort as an adventure-touring motorcycle within its class.