🏷️ Basic Information Identification Make: Aprilia Model: RS 250 Year: 1998 Segment: Sportbike / Supersport Platform: Derived from the Suzuki RGV250 👋 Introduction Market Position Market Positioning: High-performance two-stroke sportbike, targeting enthusiasts seeking track-day capability and spirited road riding. Positioned as a premium, race-derived machine. Competitive Analysis Key Competitors: Yamaha YZF-R250, Honda NSR250R, Suzuki RGV250, Kawasaki KR-1S. Key Features Unique Selling Points: V-twin two-stroke engine, advanced chassis derived from race technology, aggressive styling, potent performance for its displacement class. 📋 Manual Details Coverage Coverage Areas: Comprehensive coverage of all workshop procedures, engine, fuel and lubrication system, cooling system, electrical system, chassis, servicing, and updates. Pagination Page Count: Undetermined (as the exact number of pages in the PDF is not specified, but described as 'complete' and 'packed with all the information'). Type Manual Type: Factory Service Repair Manual Language Language: English (assumed based on product description, typical for official service manuals targeted at international markets). Format Format: PDF 📖 Manual Coverage Systems Systems Covered: Engine, Fuel System, Lubrication System, Cooling System, Electrical System (including wiring diagrams), Chassis (including suspension, brakes, steering), Frame, Bodywork, Wheels, Tires. Procedures Procedures Included: Engine overhaul, carburetor tuning, fuel system maintenance, cooling system bleeding and flushing, electrical system diagnostics, brake caliper servicing, suspension adjustments, wheel bearing replacement, tire mounting, general tune-up procedures, periodic maintenance, troubleshooting. Depth Technical Depth: Detailed step-by-step diagrams and instructions for all workshop procedures, including torque settings, fluid capacities, and diagnostic information. 📊 Manual Specifications File Characteristics File Format Details: PDF; requires Adobe PDF Reader and WinZip for extraction/viewing. Supports zoom in/out functionality. Printability Printable Pages: Implied (standard for service manuals, though not explicitly stated). Digital Features Searchable Text: Likely searchable if the PDF was created from an OCR-scanned document, but not guaranteed from description. Compatibility Operating Systems: Compatible with all versions of Windows and Mac. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, V-twin Displacement: 249 cc (249.3 cc) Bore X Stroke: 54.0 mm x 54.5 mm Compression Ratio: 7.9:1 (approx.) Power Output: Approx. 70 hp (52 kW) @ 11,000 rpm (varies by market and tuning) Torque: Approx. 3.9 kgf-m (38 Nm / 28 lb-ft) @ 10,500 rpm (varies by market and tuning) Fuel System Fuel Delivery: Carbureted Carburetors: 2 x Mikuni TM34SS flat-slide carburetors Fuel Type: Unleaded gasoline (min. 95 RON recommended) Lubrication System Lubrication Type: Premix or Auto-lube (Oil Injection System) Engine Management Ignition: Digital CDI with electronic advance Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch: Wet, multi-plate Features Gear Ratios: Specific gear ratios would be detailed in the manual. Drivetrain Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2000 mm (78.7 in) Width: Approx. 710 mm (28.0 in) Height: Approx. 1135 mm (44.7 in) Weights Dry Weight: Approx. 142 kg (313 lbs) Wet Weight: Approx. 160 kg (352.7 lbs) Fluids Fuel Capacity: 16 Liters (4.2 US gal) Oil Capacity Autolube: Approx. 1.5 Liters (for the oil injection system reservoir) Coolant Capacity: Specific capacity to be found in manual, likely around 1.0-1.2 Liters. 🛡️ Safety Features Ratings Safety Ratings: Not applicable for motorcycles in the same way as cars. Active Features Braking System: Dual 320mm discs with 4-piston calipers (front), Single 220mm disc with 2-piston caliper (rear). Suspension Front: Telescopic fork, adjustable preload and rebound damping (specifics vary by sub-model/market). Suspension Rear: Monoshock with adjustable preload and rebound damping. Passive Features Lighting: Halogen headlight, LED taillight (typical for the era). Tires Front: 120/60 R17 Tires Rear: 160/60 R17 Wheels: 3-spoke aluminum alloy wheels. 💡 Technology Features Infotainment Infotainment Features: Basic analog instrumentation (tachometer, speedometer, coolant temperature gauge). Driver Assistance Rider Aids: None (ABS, traction control were not common on 2-stroke sportbikes of this era). 🔧 Maintenance Service Intervals Oil Change Interval: Specific intervals for engine oil (if applicable for gearbox oil) and auto-lube oil reservoir to be detailed in the manual. Spark Plug Replacement: Recommended interval around 5,000-10,000 km or as per manual. Likely uses NGK BR9EG or similar. Chain And Sprockets: Regular cleaning, lubrication, and tension adjustment, replacement based on wear. Fluid Specifications Engine Oil Type: Full synthetic 2-stroke racing oil for auto-lube system; specific grade (e.g., SAE 10W-30 for gearbox if separate) to be detailed in the manual. Coolant Type: Mixture of ethylene glycol-based antifreeze and distilled water (50:50 ratio recommended). Brake Fluid: DOT 4 or DOT 5.1, as specified by Aprilia. Known Issues Common Wear Items: Exhaust power valves (carbon buildup), clutch plates, gearbox components (due to high-performance nature), front fork seals, carburetor synchronization. Two Stroke Specifics: Regular decarbonization of exhaust ports and power valves is crucial for optimal performance and longevity. 📚 Vehicle History Brand Heritage Brand Origins: Aprilia is an Italian manufacturer with a strong racing pedigree, particularly in smaller displacement classes. Model Evolution Development Basis: The Aprilia RS 250 was developed in conjunction with Suzuki, utilizing...
V-twin two-stroke engine, advanced chassis derived from race technology, aggressive styling, potent performance for its displacement class.
📋 Manual Details
Coverage
Coverage Areas:
Comprehensive coverage of all workshop procedures, engine, fuel and lubrication system, cooling system, electrical system, chassis, servicing, and updates.
Pagination
Page Count:
Undetermined (as the exact number of pages in the PDF is not specified, but described as 'complete' and 'packed with all the information').
Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (assumed based on product description, typical for official service manuals targeted at international markets).
Engine overhaul, carburetor tuning, fuel system maintenance, cooling system bleeding and flushing, electrical system diagnostics, brake caliper servicing, suspension adjustments, wheel bearing replacement, tire mounting, general tune-up procedures, periodic maintenance, troubleshooting.
Depth
Technical Depth:
Detailed step-by-step diagrams and instructions for all workshop procedures, including torque settings, fluid capacities, and diagnostic information.
📊 Manual Specifications
File Characteristics
File Format Details:
PDF; requires Adobe PDF Reader and WinZip for extraction/viewing. Supports zoom in/out functionality.
Printability
Printable Pages:
Implied (standard for service manuals, though not explicitly stated).
Digital Features
Searchable Text:
Likely searchable if the PDF was created from an OCR-scanned document, but not guaranteed from description.
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, V-twin
Displacement:
249 cc (249.3 cc)
Bore X Stroke:
54.0 mm x 54.5 mm
Compression Ratio:
7.9:1 (approx.)
Power Output:
Approx. 70 hp (52 kW) @ 11,000 rpm (varies by market and tuning)
Torque:
Approx. 3.9 kgf-m (38 Nm / 28 lb-ft) @ 10,500 rpm (varies by market and tuning)
Fuel System
Fuel Delivery:
Carbureted
Carburetors:
2 x Mikuni TM34SS flat-slide carburetors
Fuel Type:
Unleaded gasoline (min. 95 RON recommended)
Lubrication System
Lubrication Type:
Premix or Auto-lube (Oil Injection System)
Engine Management
Ignition:
Digital CDI with electronic advance
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch:
Wet, multi-plate
Features
Gear Ratios:
Specific gear ratios would be detailed in the manual.
Drivetrain
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2000 mm (78.7 in)
Width:
Approx. 710 mm (28.0 in)
Height:
Approx. 1135 mm (44.7 in)
Weights
Dry Weight:
Approx. 142 kg (313 lbs)
Wet Weight:
Approx. 160 kg (352.7 lbs)
Fluids
Fuel Capacity:
16 Liters (4.2 US gal)
Oil Capacity Autolube:
Approx. 1.5 Liters (for the oil injection system reservoir)
Coolant Capacity:
Specific capacity to be found in manual, likely around 1.0-1.2 Liters.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for motorcycles in the same way as cars.
Active Features
Braking System:
Dual 320mm discs with 4-piston calipers (front), Single 220mm disc with 2-piston caliper (rear).
Suspension Front:
Telescopic fork, adjustable preload and rebound damping (specifics vary by sub-model/market).
Suspension Rear:
Monoshock with adjustable preload and rebound damping.
Passive Features
Lighting:
Halogen headlight, LED taillight (typical for the era).
Tires Front:
120/60 R17
Tires Rear:
160/60 R17
Wheels:
3-spoke aluminum alloy wheels.
💡 Technology Features
Infotainment
Infotainment Features:
Basic analog instrumentation (tachometer, speedometer, coolant temperature gauge).
Driver Assistance
Rider Aids:
None (ABS, traction control were not common on 2-stroke sportbikes of this era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Specific intervals for engine oil (if applicable for gearbox oil) and auto-lube oil reservoir to be detailed in the manual.
Spark Plug Replacement:
Recommended interval around 5,000-10,000 km or as per manual. Likely uses NGK BR9EG or similar.
Chain And Sprockets:
Regular cleaning, lubrication, and tension adjustment, replacement based on wear.
Fluid Specifications
Engine Oil Type:
Full synthetic 2-stroke racing oil for auto-lube system; specific grade (e.g., SAE 10W-30 for gearbox if separate) to be detailed in the manual.
Coolant Type:
Mixture of ethylene glycol-based antifreeze and distilled water (50:50 ratio recommended).
Brake Fluid:
DOT 4 or DOT 5.1, as specified by Aprilia.
Known Issues
Common Wear Items:
Exhaust power valves (carbon buildup), clutch plates, gearbox components (due to high-performance nature), front fork seals, carburetor synchronization.
Two Stroke Specifics:
Regular decarbonization of exhaust ports and power valves is crucial for optimal performance and longevity.
📚 Vehicle History
Brand Heritage
Brand Origins:
Aprilia is an Italian manufacturer with a strong racing pedigree, particularly in smaller displacement classes.
Model Evolution
Development Basis:
The Aprilia RS 250 was developed in conjunction with Suzuki, utilizing the engine and core components from Suzuki's highly successful RGV250 Gamma model, but with Aprilia's own chassis and bodywork.
Production
Production Years:
1995-2004 (though this manual specifically covers the 1998 model year).
Racing Connection
Racing Heritage:
The RS 250's design and engineering are heavily influenced by Aprilia's success in Grand Prix racing, particularly in the 250cc class.
🏆 Awards & Recognition
Recognitions
Model Accolades:
While specific awards for the '98 model aren't readily cited, the RS 250 was widely praised by motorcycle journalists for its handling, engine performance, and race-bred feel.
Ratings
Period Reviews:
Consistently reviewed as one of the best handling and most exciting 250cc sportbikes of its generation.
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