🏷️ Basic Information Identification Make: Aprilia Model: RS 250 Year: 2000 Codes Chassis Code Family: AP07 👋 Introduction Market Position Segment: Lightweight Supersport / Two-Stroke Performance Motorcycle Target Audience: Enthusiasts, track day riders, DIY mechanics focused on performance two-strokes Competitive Analysis Key Competitors Era: Yamaha YZF-R6 (early generation), Suzuki RGV250, Honda CBR250RR (MC28), Kawasaki ZXR250 Key Features Vehicle Reputation: Renowned for its potent 2-stroke V-twin engine, sharp handling, and race-replica styling Manual Value Proposition: Essential for maintaining and maximizing the performance of a classic, high-revving two-stroke motorcycle 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Rebuild, Refurbishment, Restoration Page Count Estimated Pages: Comprehensive (Specific count not provided in product info, but described as 'very detailed') Manual Type Type: Service Repair Manual Language Language: English (Assumed based on product description and common manual availability for this model) Format Format: Digital (Likely PDF, given the commonality of digital manuals for sales) 📖 Manual Coverage Systems Covered Engine: 2-stroke, V-twin, liquid-cooled engine (Suzuki RGV250 derived) Fuel System: Carburetor tuning, fuel pump, fuel lines, petcock Ignition System: CDI, spark plugs, ignition coils, timing Cooling System: Radiator, fan, thermostat, coolant specifications, bleeding Exhaust System: Expansion chambers, mufflers, sealing Transmission: 6-speed sequential gearbox, clutch assembly, shift mechanism, gearbox oil Chassis Frame: Aluminum twin-spar frame inspection, alignment Suspension Front: Inverted telescopic forks, damping adjustment, seals, oil, spring rates Suspension Rear: Monoshock absorber, linkage system, preload, rebound damping Brakes Front: Dual hydraulic disc brakes, caliper service, master cylinder, brake pads, fluid type Brakes Rear: Single hydraulic disc brake, caliper service, master cylinder, brake pads, fluid type Wheels Tires: Wheel bearing service, tire pressure, recommended tire sizes Electrical System: Wiring diagrams, battery, charging system, lighting, switches, sensors Bodywork Fairings: Fairing removal, installation, care Controls: Handlebars, levers, pedals, cable adjustments Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication, tire checks, brake fluid flush Engine Rebuild: Top-end rebuild (pistons, rings), bottom-end rebuild (crankshaft, bearings), cylinder porting basics Carburetor Rebuild: Disassembly, cleaning, jetting, synchronization Suspension Servicing: Fork seal replacement, shock absorber servicing, linkage lubrication Brake System Service: Pad replacement, caliper rebuild, master cylinder service, fluid bleeding Electrical Troubleshooting: Diagnosis of lighting issues, charging system faults, sensor malfunctions Clutch Replacement: Friction plate and steel plate replacement Transmission Overhaul: Gearbox disassembly and reassembly Troubleshooting Guides: Systematic fault finding for common problems Technical Depth Depth Level: Comprehensive: From basic adjustments to full engine and component rebuilds Diagnostic Focus: Includes diagnostic procedures for electrical and mechanical systems Torque Specifications: Detailed torque values for critical fasteners Clearances Tolerances: Specifications for piston ring gap, bearing clearances, etc. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Searchable text for quick information retrieval Printability: Printable pages for workshop use Print Quality Image Resolution: High resolution for clear diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, 90-degree V-twin Displacement: 249 cc Bore X Stroke: 54.0 mm x 54.5 mm Power Delivery: Aggressive, high-revving powerband characteristic of performance 2-strokes Valvetrain: ATAC (Automatic T.O.R.C. System) exhaust power valves Performance Horsepower Estimate: Approx. 70-75 HP (stock, depending on region and tuning) Torque Estimate: Approx. 40-45 Nm (stock) Fuel System Carburetors: Dual Mikuni TM34 flat-slide carburetors Fuel Delivery: Oil injection system for pre-mix lubrication Fuel Type Recommendation: Premium Unleaded Gasoline (95 RON minimum recommended) 2 Stroke Oil Type: High-quality synthetic 2-stroke oil (e.g., Castrol TTS, Motul 710) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh, sequential Clutch Type: Wet, multi-plate, cable-actuated Features Gear Ratios: Specific ratios detailed in the manual, optimized for performance Transmission Oil Type: API GL-4 or GL-5, SAE 80W/90 gear oil (e.g., Motul Gear 300) Transmission Oil Capacity: Approx. 0.75 - 0.85 Liters (Check manual for exact figure) 📐 Dimensions Exterior Length: Approx. 1950 mm Width: Approx. 700 mm Height: Approx. 1100 mm Wheelbase: Approx. 1365 mm Weights Dry Weight: Approx. 130-140 kg (dry) Wet Weight: Approx. 150-160 kg (fully fueled, fluids) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is assessed via handling dynamics, braking performance, and rider input, not typically crash test ratings like cars) Active Features Braking System: Powerful dual front discs and single rear disc for effective stopping power Suspension Stability: Performance-oriented suspension contributes to stable handling during braking and cornering Passive Features Frame Rigidity: Stiff aluminum frame aids in predictable handling and rider feedback Rider Ergonomics: Sportbike riding position, providing control and feedback 💡 Technology Features Infotainment Infotainment System: N/A (This era of performance motorcycle focused on pure riding dynamics, not infotainment. Features would be basic instrumentation.) Driver Assistance Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control found on this model) Connectivity Connectivity Features: N/A (No integrated connectivity features) Instrumentation Gauge Cluster: Analog speedometer, tachometer, coolant temperature gauge, basic warning lights (e.g., oil...