🏷️ Basic Information Identification Make: Aprilia Model: RS250 Year: 2000 Product Name: Aprilia RS250 2000 Factory Service Repair Manual Download PDF Codes Vin Decoder Applicability: Manual focuses on repair and maintenance, not VIN decoding. Generation Model Generation: Second generation (NJ series) 👋 Introduction Market Position Positioning: High-performance, track-oriented sportbike in its era, known for its potent two-stroke engine and sharp handling. Target Audience: Enthusiasts and mechanics focused on maintaining and restoring the Aprilia RS250. Competitive Analysis Competitors: Suzuki RGV250, Yamaha TZR250, Kawasaki KR-1S. Key Features Engine Type: Liquid-cooled, 2-stroke, V-twin (Rotax 257) Chassis Design: Aluminum twin-spar frame, derived from RSW GP racing chassis. Suspension: High-quality adjustable front forks and rear monoshock. Brakes: Powerful dual front disc brakes. 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, and maintenance for the 2000 Aprilia RS250. Secondary Coverage: Troubleshooting, diagnostics, component specifications, wiring diagrams, adjustments. Page Count Estimated Pages: Hundreds (specific count not provided in product info, but implies comprehensive coverage). Manual Type Type: Factory Service Repair Manual Language Language: English (Assumed standard for official factory manuals unless otherwise specified) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed information on the Rotax 2-stroke V-twin engine, including disassembly, assembly, tuning, and common issues. Cooling System: Radiator, hoses, coolant types, bleed procedures, fan operation. Fuel System: Carburetor identification (Mikuni TM32SS), jetting, float levels, fuel pump, fuel lines. Ignition System: CDI unit, spark plugs, ignition timing, troubleshooting ignition faults. Transmission: 6-speed gearbox, clutch assembly, gearbox oil specifications and replacement, gear shifting mechanism. Chassis Frame: Frame construction, inspection, reinforcement points, headstock bearing service. Suspension Front: Front forks (Showa or Marzocchi depending on specific build), oil levels, damping adjustments, seals, bushings, spring rates. Suspension Rear: Monoshock rear suspension, shock absorber service, linkage maintenance, spring pre-load and damping adjustments. Brakes Front: Dual front disc brakes, caliper service, pad replacement, fluid types (DOT 4), bleeding procedures, master cylinder overhaul. Brakes Rear: Rear disc brake, caliper service, pad replacement, fluid types (DOT 4), bleeding procedures. Wheels Tires: Wheel bearing service, tire pressure recommendations, wheel balancing, rim specifications. Electrical System: Wiring diagrams, battery specifications, charging system (stator, regulator/rectifier), lighting, starter motor, indicators. Bodywork Fairings: Fairing removal and installation, graphic application, seat maintenance, fuel tank service. Exhaust System: Expansion chambers, silencer packing, exhaust port cleaning, gasket replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks, general lubrication. Engine Rebuild: Piston ring replacement, cylinder honing, crankshaft bearing replacement, rotary valve service. Troubleshooting: Step-by-step diagnostic guides for common performance issues and electrical faults. Adjustments: Carburetor tuning, idle speed setting, clutch lever free play, brake lever adjustment. Lubrication Points: Detailed diagrams and specifications for all lubrication points. Wiring Diagrams: Comprehensive electrical schematics for all systems. Technical Depth Depth: Comprehensive from basic rider maintenance to full engine and chassis overhauls. Diagnostic Tools: Information on using standard workshop tools and diagnostic techniques. Torque Specifications: All critical fastener torque values provided for engine, chassis, and suspension components. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text, enabling quick access to specific information. Print Quality Quality: High-resolution, suitable for clear printing of all pages. Print Options: User can print the entire manual or specific sections as needed. Binding Type Binding For Print: Manual is designed for printing, suggesting professional binding options for users. Paper Type Recommended Paper For Print: Standard A4 or Letter size paper, matte or semi-gloss finish recommended for durability. ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Rotax (for Aprilia) Engine Type: 2-stroke V-twin Displacement: 249 cc Bore X Stroke: 54 mm x 54.5 mm Cooling System: Liquid-cooled Valves Per Cylinder: Reed valve induction Power Output Hp: ~70 hp @ 11,000 rpm (claimed) Torque Nm: ~41 Nm @ 10,500 rpm (claimed) Performance Redline: Approx. 12,000 rpm Fuel System Carburetors: 2 x Mikuni TM32SS slide flat carburetors Fuel Type: Unleaded gasoline (min 95 RON recommended), 2-stroke oil injection Oil Type: API TC certified 2-stroke synthetic oil 🔧 Transmission Standard Type: 6-speed constant mesh Clutch Type: Wet multi-plate Features Gear Ratios: Specific ratios detailed within the manual. Final Drive: Chain drive (520 pitch) Gearbox Oil Type: Refer to manual for specific grade (typically SAE 10W/30 or 10W/40 API SG or higher) 📐 Dimensions Exterior Length: Approx. 1,990 mm (78.3 in) Width: Approx. 710 mm (28.0 in) Height: Approx. 1,130 mm (44.5 in) Wheelbase: Approx. 1,375 mm (54.1 in) Weights Dry Weight: Approx. 142 kg (313 lbs) Wet Weight: Approx. 150 kg (331 lbs) (estimated) Fuel Tank Capacity: 16 Liters (4.2 US gal) 🛡️ Safety Features Ratings Safety Ratings: Motorcycles of this era typically do not have standardized crash ratings like cars. Focus is on rider protection through design. Active Features Braking System: Powerful dual front disc brakes with 4-piston calipers, single rear disc. Suspension Stability: Performance-tuned suspension contributes to rider control and stability. Passive Features Frame Integrity: Rigid twin-spar...