🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Year: 2002 Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Category: Sport Touring Motorcycle Target Audience: Riders seeking comfortable long-distance touring capabilities with a sporting edge. Competitive Analysis Competitors 2002: Honda VFR800 Interceptor, Yamaha FJR1300, Kawasaki GTR1000 (Concours), BMW R1100S. Key Features Engine Layout: V-twin engine, known for its torque and character. Design Philosophy: Integration of sporty performance with touring comfort, including aerodynamic fairings. Framing: Aluminum twin-spar frame, offering rigidity and light weight. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance procedures for the 2002 Aprilia RST Mille. Page Count Estimated Page Count: Over 400 pages (estimated based on typical workshop manuals for this era and complexity) Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, diagnostics, including valve adjustment, timing, fuel injection, lubrication, cooling. Transmission: Clutch system, gearbox operation, maintenance, and repair, including gear selection and final drive. Chassis Suspension: Front and rear suspension systems, steering, forks, shock absorber servicing, alignment. Brakes: Brake system components, hydraulic lines, master cylinders, calipers, disc servicing, bleeding procedures. Electrical System: Wiring diagrams, battery, charging system, ignition system, lighting, starter, ECU diagnostics, sensors. Fuel System: Fuel injection system (EFI), fuel pump, injectors, pressure regulator, fuel tank, fuel lines. Exhaust System: Exhaust pipe and muffler inspection and replacement. Bodywork Fairings: Fairing removal and installation, body panel repair and replacement. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, chain adjustment, lubrication points. Troubleshooting: Diagnostic procedures for common problems, fault finding, symptom analysis. Repair: Step-by-step repair instructions for all major components and systems. Disassembly Assembly: Detailed instructions for dismantling and reassembling all mechanical and electrical components. Torque Specifications: Precise torque values for all critical fasteners. Wiring Diagrams: Complete and detailed electrical wiring schematics. Technical Depth Depth: In-depth technical information suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF Print Quality Resolution: High-resolution, clear images and text, suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Yes, text is typically searchable within the PDF. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 90-degree V-twin Displacement: 998 cc Bore X Stroke: 97 mm x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Fuel System: Electronic Fuel Injection (EFI) with twin injectors per cylinder Ignition System: Digital electronic ignition Compression Ratio: 11.3:1 Performance Horsepower Est: Approximately 125-130 HP @ 9,000 rpm (for the Mille model) Torque Est: Approximately 95-100 Nm @ 7,000 rpm (for the Mille model) Fuel System Fuel Type: Unleaded gasoline (95 RON or higher recommended) 🔧 Transmission Standard Transmission Type: 6-speed sequential Features Clutch Type: Wet multi-plate, hydraulically operated Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length Est: Approx. 2140 mm Width Est: Approx. 770 mm (excluding mirrors) Height Est: Approx. 1200 mm (to top of screen) Wheelbase Est: Approx. 1450 mm Weights Dry Weight Est: Approx. 195 kg Wet Weight Est: Approx. 215 kg (fully fueled and with fluids) Fuel Capacity: 23 Liters 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is typically assessed by independent bodies and manufacturer claims, not standardized ratings like cars). Active Features Braking System: Dual 320mm discs with 4-piston calipers (front), Single 220mm disc with 2-piston caliper (rear). Suspension Features: Adjustable front forks (preload, compression, rebound), adjustable rear monoshock. Passive Features Lighting: Dual Halogen headlights, LED taillight, turn signals. Frame Construction: Aluminum twin-spar frame for high rigidity. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature gauge, clock, warning lights. Driver Assistance ABS: ABS was an optional feature on some Mille variants, but might not be standard or present on all RST models. Manual will detail if applicable. Connectivity Connectivity Features: No modern connectivity features like Bluetooth or smartphone integration as expected for a 2002 model. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 km or annually. Valve Check Interval: Around 10,000 - 15,000 km (crucial for V-twin performance). Spark Plug Replacement: Every 10,000 - 15,000 km. Fluid Specifications Engine Oil Type: Semi-synthetic or fully synthetic motorcycle engine oil, SAE 10W-40 or 15W-50 (check manual for exact grade based on climate). Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives (typically 50/50 mix with distilled water). Brake Fluid Type: DOT 4 or DOT 5.1 (check manual for specific recommendation). Clutch Fluid Type: Typically the same as brake fluid (DOT 4). Chain Lube: High-quality motorcycle chain lubricant. Known Issues Electrical Gremlins: Some older Aprilias can be prone to electrical connection issues; thorough inspection and dielectric grease are recommended. Regulator Rectifier: As with many motorcycles of this era, the charging system regulator/rectifier can be...