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Introduction
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Market Position
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Motorcycle Segment:
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High-performance sportbike / Superbike
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Competitive Analysis
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Key Competitors:
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Suzuki GSX-R1000, Yamaha YZF-R1, Honda CBR900RR/929RR/954RR, Ducati 916/996/998 series.
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Key Features
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Manufacturer Design:
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Aprilia's focus on racing heritage, exotic Italian engineering, and premium components.
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Engine Layout:
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Powerful V-twin engine, known for its torque and distinctive character.
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Chassis Design:
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Lightweight and rigid frame, often featuring premium suspension components (e.g., Öhlins).
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Manual Coverage
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Systems Covered
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Engine:
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Comprehensive coverage of the Aprilia RSV Mille V-Twin engine, including disassembly, assembly, troubleshooting, specifications, and component details.
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Transmission:
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Detailed procedures for the 6-speed gearbox, clutch operation, maintenance, and repair.
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Chassis And Suspension:
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In-depth information on frame, swingarm, front forks (e.g., Öhlins or Showa variants), rear shock absorber, and suspension adjustments.
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Brakes:
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Front and rear brake system maintenance, bleeding procedures, caliper and master cylinder overhauls, and rotor specifications.
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Electrical System:
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Wiring diagrams, lighting, ignition system, charging system (stator, regulator/rectifier), starting system, battery, and electronic control unit (ECU) details.
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Fuel System:
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Fuel injection system components (injectors, throttle bodies, fuel pump, pressure regulator), fuel tank, and related plumbing.
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Cooling System:
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Radiator, cooling fan, water pump, hoses, and coolant specifications and flushing procedures.
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Exhaust System:
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Removal, installation, and potential tuning considerations for the exhaust components.
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Bodywork And Fairings:
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Removal and installation procedures for fairings, seat, tank cover, and other body panels.
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Wheels And Tires:
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Wheel removal/installation, tire mounting/balancing, and specifications.
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Procedures Included
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Routine Maintenance:
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Oil changes, filter replacements, chain adjustment, spark plug service, air filter cleaning/replacement.
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Troubleshooting:
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Systematic diagnostic guides for common and uncommon issues, fault code interpretation (if applicable).
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Disassembly And Assembly:
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Step-by-step instructions for complete component overhaul and reassembly.
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Repair Procedures:
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Detailed instructions for repairing or replacing specific parts and components.
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Electrical Diagnostics:
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Testing of electrical components, wiring continuity checks, and fault tracing using wiring diagrams.
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Suspension Tuning:
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Guidance on adjusting suspension settings for different riding conditions.
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Technical Depth
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Depth Level:
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Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and chassis overhauls.
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Engine Specifications
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Primary Engine
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Engine Type:
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Liquid-cooled, 60-degree V-twin
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Engine Displacement:
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998cc (for early models) / 1000cc (later variations)
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Bore X Stroke:
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Typically around 97mm x 68mm (check specific year for exact figures)
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Valve Train:
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DOHC, 4 valves per cylinder
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Compression Ratio:
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Typically around 11.4:1 to 12.0:1 (check specific year)
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Performance
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Horsepower Peak:
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Estimated 120-130 hp at the crank (varies by year and specific tuning)
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Torque Peak:
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Estimated 95-100 Nm at the crank (varies by year)
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Fuel System
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Fuel Delivery:
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Electronic Fuel Injection (EFI)
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Ignition System:
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Digital electronic ignition
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Lubrication System
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Oil Type Specification:
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Fully synthetic motorcycle oil, typically SAE 10W-40 or 15W-50, meeting API SG/SH/SJ or JASO MA specifications.
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Oil Capacity
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Engine Oil Capacity:
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Approximately 3.5 - 4.0 liters with filter change (refer to manual for precise figure and check method).
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Maintenance
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Service Intervals
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Oil And Filter Change:
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Recommended every 6,000 km or 12 months, whichever comes first. Check manual for exact mileage.
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Air Filter Inspection:
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Inspect every 6,000 km, clean or replace as needed. Manual will specify.
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Spark Plug Replacement:
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Typically around 12,000 - 24,000 km, depending on plug type. Consult manual for precise interval and spark plug part numbers (e.g., NGK CR9EKB or similar).
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Valve Clearance Check:
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Initial check often at 1,000 - 2,000 km, then typically every 12,000 - 24,000 km. Critical for engine health.
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Chain And Sprockets Inspection:
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Inspect and lubricate regularly, adjust tension every 1,000 km or as needed.
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Fluid Specifications
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Coolant Type:
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Ethylene glycol-based antifreeze mixed with distilled water, typically a 50/50 ratio. Refer to manual for specific concentration and type (e.g., Motul Motocool Expert).
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Brake Fluid Type:
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DOT 4 high-temperature brake fluid. Must be replaced periodically as it absorbs moisture.
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Known Issues
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Voltage Regulator Failure:
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A common failure point in many motorcycles of this era, leading to battery charging issues. Aftermarket upgrades are available.
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Cam Chain Tensioner:
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Some models may benefit from upgraded manual cam chain tensioners (CCT) to prevent potential issues.
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Fuel Pump Reliability:
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Occasional issues with fuel pump performance or longevity.
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Electrical Connector Corrosion:
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As with any motorcycle exposed to elements, electrical connectors can corrode, leading to intermittent issues.
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Vehicle History
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Brand Heritage
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Aprilia Motorsport Legacy:
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Aprilia has a rich history in motorcycle racing, particularly in Grand Prix events, which heavily influences their production motorcycles.
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Model Evolution
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Rsv Mille Introduction:
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The RSV Mille was Aprilia's flagship superbike, designed to compete directly with Japanese and European litre-class sportbikes.
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Engine Source:
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The V-twin engine was initially developed in collaboration with Rotax (Bombardier Recreational Products).
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Performance Upgrades:
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Throughout its production run, the RSV Mille received minor updates to engine performance, suspension, and electronics.
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Production
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Manufacturing Location:
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Noale, Italy
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