🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Variants: Standard, Factory, R, Tuono Codes Chassis Codes: RP, RP00, RP000, AP00, AP000, AP001 Engine Codes: Rotax 990 V2 👋 Introduction Market Position Segment: High-performance sportbike segment. Target Audience: Enthusiast riders seeking premium Italian engineering and track-capable performance. Competitive Analysis Competitors: Ducati 996/998, Yamaha R1, Suzuki GSX-R1000, Honda CBR929RR/954RR, Kawasaki ZX-9R. Key Features Engine Layout: V-twin (90-degree) configuration, known for its torque and character. Chassis: Aluminum twin-spar frame, contributing to a rigid and agile handling platform. Suspension: Often equipped with high-quality adjustable suspension components (e.g., Öhlins on Factory/R models). Brakes: Premium braking systems, typically featuring Brembo components. 📋 Manual Details Coverage Areas Years Covered: 2002 onwards Models Covered: All RSV Mille variants (Standard, Factory, R, Tuono) Page Count Estimated Pages: Extensive (specific number not provided, but described as 'full & complete') Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, inspection, assembly, tuning, and troubleshooting for the Rotax 990 V2 engine. Fuel System: Fuel injection system (EFI) components, fuel pump, injectors, throttle bodies, fuel pressure regulator, diagnostics. Cooling System: Radiator, cooling fans, water pump, thermostat, coolant flow, bleeding procedures. Ignition System: Spark plugs, ignition coils, ECU control, timing, troubleshooting. Transmission: Gearbox overhaul, clutch operation (hydraulic), gear shift mechanism, lubrication, troubleshooting. Drivetrain: Chain and sprockets maintenance, rear wheel hub, swingarm, bearing inspection. Suspension: Front forks (Öhlins and standard variants), rear shock absorber, adjustment procedures, maintenance, seal replacement. Brakes: Brake caliper service, master cylinders, brake lines, bleeding, pad replacement, rotor inspection. Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting, switches, ECU, fault finding. Chassis And Frame: Frame integrity, headstock bearings, swingarm bearings, general chassis components. Bodywork: Fairing removal and installation, seat, fuel tank, cosmetic repairs. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, chain lubrication and adjustment, brake fluid changes, coolant flushes. Diagnostics: Troubleshooting common and uncommon issues, fault code interpretation (where applicable), systematic diagnosis. Repair: Step-by-step instructions for all major and minor repairs across all systems. Rebuilds: Complete engine and gearbox rebuild procedures. Adjustments: Suspension settings, throttle cable slack, idle speed, clutch lever adjustment. Torque Specifications: Precise torque values for all critical fasteners and components. Technical Depth Depth: Comprehensive, covering everything from basic servicing to complete engine and transmission overhauls. Suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format Type: PDF Searchability: Likely searchable text within the PDF for quick information retrieval. Print Quality Quality: Easy to read, professional quality for clear understanding of diagrams and text. Binding Type Type: Not applicable (digital PDF format) Paper Type Type: Not applicable (digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 90-degree V-twin Displacement: 997.6 cc (approx.) Bore X Stroke: 97 mm x 67.5 mm (typical) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 120-130 hp @ 9000-9500 rpm (depending on variant and market). Torque: Approx. 95-100 Nm @ 7000-7500 rpm (depending on variant and market). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies. Fuel Type: Unleaded gasoline, 95-98 RON (Octane rating). Fuel Tank Capacity: Approx. 18-20 Liters 🔧 Transmission Standard Type: 6-speed sequential manual Features Clutch: Hydraulic wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2050 mm Width: Approx. 720 mm Height: Approx. 1150 mm Weights Dry Weight: Approx. 195-205 kg (depending on variant) Wet Weight: Approx. 210-220 kg (depending on variant) 🛡️ Safety Features Ratings Crash Test Information: Motorcycle safety is primarily based on rider skill and design features; formal crash test ratings like cars are not applicable. Manual covers braking and chassis stability. Active Features Braking System: High-performance disc brakes (typically Brembo radial calipers on front). Suspension Adjustability: Allows riders to fine-tune for optimal handling and stability. Passive Features Frame Stiffness: Contributes to predictable handling under load. Ergonomics: Sportbike riding position designed for rider control. 💡 Technology Features Infotainment System: Basic analog instrumentation (tachometer, speedometer), warning lights, and trip computer on some variants. No advanced infotainment systems typically found on modern bikes. Driver Assistance Features: No electronic rider aids like ABS, traction control, or riding modes were standard on most 2002-era models. Later models and special editions may have variations. Connectivity Features: No Bluetooth or smartphone integration. Focus is on mechanical and electronic diagnostics. 🔧 Maintenance Service Intervals Oil Change: Recommended every 6,000 km or annually, whichever comes first. Refer to manual for exact intervals. Valve Check: Typically around 12,000-24,000 km. Manual will specify exact interval. Chain Service: Lubricate and adjust every 1,000 km or after riding in wet conditions. Fluid Specifications Engine Oil: 10W-40 or 15W-50 Synthetic Motorcycle Oil (meeting API SG or higher, JASO MA specifications). Refer to manual for precise specification. Coolant: Ethylene glycol-based antifreeze mixture (50/50) with distilled water. Refer to manual for...