Aprilia RXV 550 Engine 2006-2013 Workshop Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RXV 550
Codes
Engine Codes:
V2
👋 Introduction
Market Position
Market Position:
High-performance dual-sport motorcycle, catering to riders seeking off-road capability with street legality.
Competitive Analysis
Competitive Analysis:
Competes with other European performance dual-sports and high-performance dirt bikes that can be made street-legal. Known for its potent V-twin engine and aggressive styling.
Key Features
Key Features:
Powerful V-twin engine, capable off-road suspension, dual-purpose functionality, aggressive styling.
📋 Manual Details
Coverage Areas
Applicable Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Page Count
Page Count:
Not specified, but typical for a comprehensive workshop manual
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, and diagnostics
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, fuel pressure regulator
Ignition System:
Ignition coils, spark plugs, ECU control
Cooling System:
Radiator, coolant pump, thermostat, hoses, fan
Lubrication System:
Oil pump, oil filter, oil passages, oil pressure
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers
Transmission:
Clutch operation, gearbox maintenance, shift mechanism
Electrical System:
Wiring diagrams, battery, starter, alternator, lighting
Chassis And Suspension:
Frame, front forks, rear shock absorber, swingarm, wheel bearings
Brakes:
Brake calipers, master cylinders, brake lines, brake fluid specifications
Wheels And Tires:
Tire sizes, wheel specifications, torque values
Bodywork:
Fairings, seat, fuel tank removal and installation
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, chain adjustments, valve clearances
Troubleshooting:
Diagnostic procedures for common engine and electrical faults
Repair:
Detailed step-by-step instructions for component repair and replacement
Rebuilds:
Engine overhaul and complete rebuild procedures
Adjustments:
Carburetor (if applicable), suspension, and clutch adjustments
Technical Depth
Technical Depth:
Comprehensive, covering from basic maintenance to full engine rebuilds and diagnostics
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, 4-stroke, liquid-cooled
Displacement:
549 cc
Bore X Stroke:
72 mm x 67.5 mm (typical for this era V-twin)
Compression Ratio:
12.0:1 (approximate)
Valvetrain:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 60-65 HP (at crankshaft)
Torque:
Approximately 50-55 Nm (at crankshaft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Keihin throttle bodies
Fuel Type:
Unleaded gasoline, 95 RON minimum
Lubrication System
Oil Type:
API SG or higher, JASO MA certified synthetic motorcycle oil (e.g., Motul 5100 10W-40 or similar)
Oil Capacity:
Approximately 1.7 - 1.9 liters (check manual for exact figure)
Cooling System
Coolant Type:
Ethylene glycol-based coolant mixture (50/50 with distilled water)
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual transmission
Features
Clutch Type:
Wet multi-plate clutch, hydraulically actuated
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approximately 2250 mm
Width:
Approximately 820 mm
Height:
Approximately 1200 mm (seat height typically around 900 mm)
Weights
Dry Weight:
Approximately 150 kg
Wet Weight:
Approximately 165 kg (with fluids)
Fuel Tank Capacity:
Approximately 7.5 liters
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is assessed through component performance and rider aids)
Active Features
Active Safety Features:
Powerful braking system, responsive handling, adjustable suspension for terrain adaptation.
Passive Features
Passive Safety Features:
Robust frame construction, protective bodywork, rider positioning.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog/digital instrumentation; no complex infotainment systems on this model.
Driver Assistance
Driver Assistance Features:
None (basic motorcycle design)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or annually (check manual for precise interval)
Valve Clearance Check:
Every 6,000-10,000 km (requires special tools and knowledge)
Spark Plug Replacement:
Every 10,000-15,000 km
Chain Maintenance:
Clean and lubricate every 500-1000 km, adjust tension as needed
Fluid Specifications
Brake Fluid:
DOT 4
Coolant:
50/50 Ethylene Glycol and Distilled Water
Known Issues
Known Issues:
Potential for stator failure, occasional electrical gremlins, valve clearance sensitivity. The engine's high-performance nature requires diligent maintenance.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia, an Italian manufacturer, has a strong racing heritage, particularly in off-road and sportbike categories, translating into performance-oriented road motorcycles.
Model Evolution
Model Evolution:
The RXV 550 was a unique offering, blending the performance of a supermoto with the long-travel suspension and off-road prowess of a dual-sport. It was part of Aprilia's efforts to create versatile, high-performance motorcycles for discerning riders.
Production
Production Years:
2006 - 2013 (for this specific engine generation)
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Recognitions:
The Aprilia RXV 550 was generally well-received by enthusiasts for its unique blend of performance and capability, though it wasn't a mainstream sales success. It often garnered praise in specialized motorcycle media for its exciting ride.
High-performance dual-sport motorcycle, catering to riders seeking off-road capability with street legality.
Competitive Analysis
Competitive Analysis:
Competes with other European performance dual-sports and high-performance dirt bikes that can be made street-legal. Known for its potent V-twin engine and aggressive styling.
Basic analog/digital instrumentation; no complex infotainment systems on this model.
Driver Assistance
Driver Assistance Features:
None (basic motorcycle design)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or annually (check manual for precise interval)
Valve Clearance Check:
Every 6,000-10,000 km (requires special tools and knowledge)
Spark Plug Replacement:
Every 10,000-15,000 km
Chain Maintenance:
Clean and lubricate every 500-1000 km, adjust tension as needed
Fluid Specifications
Brake Fluid:
DOT 4
Coolant:
50/50 Ethylene Glycol and Distilled Water
Known Issues
Known Issues:
Potential for stator failure, occasional electrical gremlins, valve clearance sensitivity. The engine's high-performance nature requires diligent maintenance.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia, an Italian manufacturer, has a strong racing heritage, particularly in off-road and sportbike categories, translating into performance-oriented road motorcycles.
Model Evolution
Model Evolution:
The RXV 550 was a unique offering, blending the performance of a supermoto with the long-travel suspension and off-road prowess of a dual-sport. It was part of Aprilia's efforts to create versatile, high-performance motorcycles for discerning riders.
Production
Production Years:
2006 - 2013 (for this specific engine generation)
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Recognitions:
The Aprilia RXV 550 was generally well-received by enthusiasts for its unique blend of performance and capability, though it wasn't a mainstream sales success. It often garnered praise in specialized motorcycle media for its exciting ride.
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