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APRILIA SCARABEO 250 Service Repair Manual 2005 ONWARDS

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 250 Year: 2005 onwards Codes Engine Code: LEADER (Quasar) 250 👋 Introduction Market Position Segment: Premium/Luxury Scooter Target Audience: Commuters, enthusiasts seeking style and performance in urban environments Competitive Analysis Competitors: Piaggio Beverly, Vespa GTS, Yamaha XMAX, Kymco Downtown Key Features Design: Classic styling, large-frame scooter ergonomics, comfortable seating Performance: Capable of highway speeds, agile urban handling 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF Page Count Page Count: Hundreds of pages 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, diagnosis, tuning, specific component repair (e.g., cylinder head, crankshaft, piston, valves) Fuel System: Fuel injection system, throttle body, injectors, fuel pump, fuel filter, fuel tank, lines Ignition System: ECU, spark plug, ignition coil, wiring diagrams Transmission: Automatic transmission (CVT) operation, clutch, variator, gearbox maintenance and repair Cooling System: Radiator, coolant, fan, thermostat, hoses, water pump Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting, instrumentation Brakes: Hydraulic system, brake fluid, calipers, brake pads, brake discs, master cylinder, bleeding procedures Suspension: Front fork assembly (forks, seals, oil), rear shock absorber, linkages Steering: Handlebar, steering column, bearings, lubrication Bodywork: Fairings, plastics, seat, storage compartment, body panel removal and installation Wheels And Tires: Wheel removal and installation, tire pressures, tire replacement Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain lubrication/adjustment (if applicable), spark plug replacement, coolant flush Troubleshooting: Diagnostic procedures, fault code interpretation, common problem diagnosis and solutions Repair: Step-by-step repair instructions for all major components and systems Rebuild: Detailed instructions for engine and transmission rebuilds Assembly Disassembly: Complete guide to disassembling and reassembling the vehicle Wiring: Detailed electrical system troubleshooting and repair using wiring diagrams Technical Depth Depth: Comprehensive, covering all aspects from basic checks to complete engine rebuilds and diagnostics 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, suitable for printing, clear diagrams and text Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Searchability Searchability: Searchable text content for quick access to information ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, SOHC, 4-valve Displacement: 244.3 cc Bore X Stroke: 72 mm x 60 mm Compression Ratio: 12.0:1 Performance Horsepower: Approx. 22.0 HP @ 7,500 RPM Torque: Approx. 21.0 Nm @ 6,000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (minimum 95 RON recommended) Lubrication Oil Type: Synthetic Motorcycle Oil SAE 5W-40, API SG, JASO MA Oil Capacity: Approx. 1.6 Liters (including oil filter) 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) Features Clutch: Automatic centrifugal dry clutch Final Drive: Belt drive with reduction gear Fluid Specifications Gearbox Oil: GL-5 Hypoid Gear Oil (Specific viscosity to be confirmed in manual, typically SAE 75W/90 or similar) 📐 Dimensions Exterior Length: Approx. 2050 mm Width: Approx. 750 mm Height: Approx. 1390 mm Wheelbase: Approx. 1420 mm Weights Dry Weight: Approx. 160 kg Gross Vehicle Weight Rating: Approx. 330 kg Cargo Underseat Storage: Generous for a full-face helmet and other items 🛡️ Safety Features Active Features Brakes: Front: Disc (260mm), Rear: Disc (240mm); Linked Braking System (optional/region specific) ABS: Optional depending on market and specific model variant Passive Features Lighting: Halogen headlight, LED taillight and turn signals Chassis: High-strength steel tube frame 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital odometer, clock, fuel gauge, coolant temperature warning light Driver Assistance ABS: Available as an option on certain models, enhancing braking safety. Connectivity Charging Port: 12V power outlet in the glove compartment for charging devices. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km or 12 months, whichever comes first Air Filter Check: Every 6,000 km Spark Plug Replacement: Every 12,000 km Variator Rollers Inspection: Every 12,000 km Cooling System Flush: Every 24,000 km or 24 months Fluid Specifications Coolant: Ethylene glycol based coolant, 50% mixture with distilled water (e.g., Aprilia Piaggio Coolant) Brake Fluid: DOT 4 Synthetic Known Issues Common Issues: Potential for regulator/rectifier failure (common on many scooters), wear on variator rollers, occasional fuel injector clogging. Preventative Maintenance: Regular oil changes, clean air filter, and checking belt condition are crucial for longevity. 📚 Vehicle History Brand Heritage Heritage: Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters. Model Evolution Scarabeo Line: The Scarabeo line is known for its stylish design and comfortable, practical ride, evolving through various engine sizes. Production Manufacturing Origin: Italy (typically) 🏆 Awards & Recognition Recognitions Segment Awards: While specific awards for the 2005 Scarabeo 250 are not widely publicized, the Scarabeo line has consistently been recognized for its blend of style, comfort, and practicality in the maxi-scooter segment.
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Type: Motorcycle
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Sku: 543703
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APRILIA SCARABEO 250 Service Repair Manual 2005 ONWARDS
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 250
Year:
2005 onwards
Codes
Engine Code:
LEADER (Quasar) 250
👋 Introduction
Market Position
Segment:
Premium/Luxury Scooter
Target Audience:
Commuters, enthusiasts seeking style and performance in urban environments
Competitive Analysis
Competitors:
Piaggio Beverly, Vespa GTS, Yamaha XMAX, Kymco Downtown
Key Features
Design:
Classic styling, large-frame scooter ergonomics, comfortable seating
Performance:
Capable of highway speeds, agile urban handling
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF
Page Count
Page Count:
Hundreds of pages
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, diagnosis, tuning, specific component repair (e.g., cylinder head, crankshaft, piston, valves)
Fuel System:
Fuel injection system, throttle body, injectors, fuel pump, fuel filter, fuel tank, lines
Ignition System:
ECU, spark plug, ignition coil, wiring diagrams
Transmission:
Automatic transmission (CVT) operation, clutch, variator, gearbox maintenance and repair
Cooling System:
Radiator, coolant, fan, thermostat, hoses, water pump
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting, instrumentation
Brakes:
Hydraulic system, brake fluid, calipers, brake pads, brake discs, master cylinder, bleeding procedures
Suspension:
Front fork assembly (forks, seals, oil), rear shock absorber, linkages
Steering:
Handlebar, steering column, bearings, lubrication
Bodywork:
Fairings, plastics, seat, storage compartment, body panel removal and installation
Wheels And Tires:
Wheel removal and installation, tire pressures, tire replacement
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain lubrication/adjustment (if applicable), spark plug replacement, coolant flush
Troubleshooting:
Diagnostic procedures, fault code interpretation, common problem diagnosis and solutions
Repair:
Step-by-step repair instructions for all major components and systems
Rebuild:
Detailed instructions for engine and transmission rebuilds
Assembly Disassembly:
Complete guide to disassembling and reassembling the vehicle
Wiring:
Detailed electrical system troubleshooting and repair using wiring diagrams
Technical Depth
Depth:
Comprehensive, covering all aspects from basic checks to complete engine rebuilds and diagnostics
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, suitable for printing, clear diagrams and text
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Searchability:
Searchable text content for quick access to information
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC, 4-valve
Displacement:
244.3 cc
Bore X Stroke:
72 mm x 60 mm
Compression Ratio:
12.0:1
Performance
Horsepower:
Approx. 22.0 HP @ 7,500 RPM
Torque:
Approx. 21.0 Nm @ 6,000 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended)
Lubrication
Oil Type:
Synthetic Motorcycle Oil SAE 5W-40, API SG, JASO MA
Oil Capacity:
Approx. 1.6 Liters (including oil filter)
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission)
Features
Clutch:
Automatic centrifugal dry clutch
Final Drive:
Belt drive with reduction gear
Fluid Specifications
Gearbox Oil:
GL-5 Hypoid Gear Oil (Specific viscosity to be confirmed in manual, typically SAE 75W/90 or similar)
📐 Dimensions
Exterior
Length:
Approx. 2050 mm
Width:
Approx. 750 mm
Height:
Approx. 1390 mm
Wheelbase:
Approx. 1420 mm
Weights
Dry Weight:
Approx. 160 kg
Gross Vehicle Weight Rating:
Approx. 330 kg
Cargo
Underseat Storage:
Generous for a full-face helmet and other items
🛡️ Safety Features
Active Features
Brakes:
Front: Disc (260mm), Rear: Disc (240mm); Linked Braking System (optional/region specific)
ABS:
Optional depending on market and specific model variant
Passive Features
Lighting:
Halogen headlight, LED taillight and turn signals
Chassis:
High-strength steel tube frame
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, clock, fuel gauge, coolant temperature warning light
Driver Assistance
ABS:
Available as an option on certain models, enhancing braking safety.
Connectivity
Charging Port:
12V power outlet in the glove compartment for charging devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or 12 months, whichever comes first
Air Filter Check:
Every 6,000 km
Spark Plug Replacement:
Every 12,000 km
Variator Rollers Inspection:
Every 12,000 km
Cooling System Flush:
Every 24,000 km or 24 months
Fluid Specifications
Coolant:
Ethylene glycol based coolant, 50% mixture with distilled water (e.g., Aprilia Piaggio Coolant)
Brake Fluid:
DOT 4 Synthetic
Known Issues
Common Issues:
Potential for regulator/rectifier failure (common on many scooters), wear on variator rollers, occasional fuel injector clogging.
Preventative Maintenance:
Regular oil changes, clean air filter, and checking belt condition are crucial for longevity.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters.
Model Evolution
Scarabeo Line:
The Scarabeo line is known for its stylish design and comfortable, practical ride, evolving through various engine sizes.
Production
Manufacturing Origin:
Italy (typically)
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific awards for the 2005 Scarabeo 250 are not widely publicized, the Scarabeo line has consistently been recognized for its blend of style, comfort, and practicality in the maxi-scooter segment.
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