Aprilia Scarabeo 500 2006 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Year: 2006 Codes Model Code: APRC8100 👋 Introduction Market Position Segment: Maxi-scooter, premium urban mobility Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman 400/650, Honda Silver Wing 600, Kymco Xciting 500. Key Features Design Philosophy: European styling, performance-oriented maxi-scooter, comfortable for touring and urban commuting. Unique Selling Points: Powerful engine for its class, distinctive Italian design, good handling characteristics. 📋 Manual Details Coverage Areas Markets Covered: Global (refer to specific regional variations for accuracy) Model Variants Covered: All Scarabeo 500 models, engines, trim levels, and transmissions for the 2006 model year. Page Count Estimated Pages: Approx. 400-600 (typical for comprehensive workshop manuals) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, component testing, lubrication, cooling system, fuel system (injection/carburetion, if applicable), exhaust system. Transmission: Automatic transmission (CVT), clutch, gear selection, internal components, fluid specifications, and maintenance. Brakes: Hydraulic system, disc brakes (front and rear), brake pad replacement, caliper service, bleeding procedures, parking brake. Electrical: Battery, charging system (alternator/stator, regulator/rectifier), starting system, lighting (headlights, taillights, turn signals), ignition system, wiring diagrams, fuse box, sensors, diagnostics. Chassis And Suspension: Frame inspection, front fork service, rear shock absorber replacement, steering system, wheel bearings, swingarm. Fuel System: Fuel pump, fuel filter, fuel injection system components (injectors, ECU), throttle body, fuel lines, fuel tank maintenance. Cooling System: Radiator, coolant, water pump, thermostat, hoses, fan operation, flushing procedures. Bodywork: Panel removal and installation, fairings, seat, storage compartment, instrument cluster, mirrors. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain/belt adjustment (if applicable), spark plug replacement, fluid checks and top-offs. Troubleshooting: Diagnostic flowcharts, common problems and their solutions, fault code interpretation (if applicable), electrical system diagnosis. Repair: Step-by-step repair instructions for all major components, including engine rebuilds, transmission overhauls, brake system repairs, and electrical component replacement. Diagnostics: Identification of diagnostic trouble codes (DTCs), procedures for using diagnostic tools, symptom-based troubleshooting. Technical Depth Depth: Comprehensive. Covers everything from routine maintenance to complete engine and transmission rebuilds. Includes detailed diagrams, torque specifications, and specialized tool requirements. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (depending on original scan quality) Print Quality Printability: Designed for clear printing of text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder, liquid-cooled, 4-valve Displacement: 460cc Bore X Stroke: 92 mm x 69 mm Compression Ratio: 10.5:1 (typical, verify with manual) Performance Horsepower: Approx. 34-39 HP (verify with manual for specific output) Torque: Approx. 42-45 Nm (verify with manual for specific output) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System: Electronic CDI with variable ignition timing Cooling System Cooling Type: Liquid-cooled Lubrication Oil Type: SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA) Oil Capacity: Approx. 1.5 - 1.8 Liters (with filter change, verify with manual) 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) Features Drive System: Belt drive to rear wheel Clutch Type: Automatic centrifugal clutch Fluid Specifications Transmission Fluid Type: Specific CVT fluid or SAE 80W-90 gear oil (verify with manual for exact specification) Fluid Capacity Transmission Fluid Capacity: Approx. 0.2 - 0.3 Liters (verify with manual) 📐 Dimensions Exterior Length: Approx. 2,145 mm Width: Approx. 790 mm Height: Approx. 1,450 mm (seat height, verify) Wheelbase: Approx. 1,540 mm Weights Dry Weight: Approx. 185 kg Wet Weight: Approx. 198 kg (with fluids) Cargo Storage: Under-seat storage compartment, glove box. 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/Scooter, typically not rated by standard automotive bodies) Active Features Braking System: Dual disc front brakes, single disc rear brake. ABS may have been an option on some models/markets. Lighting: Halogen headlights, LED taillight, turn signals. Passive Features Frame Construction: High-strength steel frame. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital odometer, trip meter, fuel gauge, clock, warning lights. Driver Assistance ABS: Optional on certain markets/configurations. Connectivity Charging Port: May include a 12V power outlet for charging accessories. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 - 5,000 km or annually (refer to manual for exact interval) Oil Filter Replacement: Every engine oil change Air Filter Cleaning/Replacement: Every 5,000 - 10,000 km (inspect more frequently, replace as needed) Spark Plug Replacement: Every 10,000 - 15,000 km (verify type and gap) Cvt Belt Inspection/Replacement: Inspect every 10,000 km, replace typically around 20,000 - 30,000 km (dependent on usage) Brake Fluid Change: Every 2 years or as recommended Fluid Specifications Coolant Type: Ethylene Glycol based coolant, 50/50 mix with distilled water Brake Fluid Type: DOT 4 Hydraulic Brake Fluid Known Issues Potential Concerns: CVT belt wear, fuel pump reliability, electrical connections, rear shock absorber longevity (common for maxi-scooters of this era). Specific issues will...
Diagnostic flowcharts, common problems and their solutions, fault code interpretation (if applicable), electrical system diagnosis.
Repair:
Step-by-step repair instructions for all major components, including engine rebuilds, transmission overhauls, brake system repairs, and electrical component replacement.
Diagnostics:
Identification of diagnostic trouble codes (DTCs), procedures for using diagnostic tools, symptom-based troubleshooting.
Technical Depth
Depth:
Comprehensive. Covers everything from routine maintenance to complete engine and transmission rebuilds. Includes detailed diagrams, torque specifications, and specialized tool requirements.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (depending on original scan quality)
Print Quality
Printability:
Designed for clear printing of text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder, liquid-cooled, 4-valve
Displacement:
460cc
Bore X Stroke:
92 mm x 69 mm
Compression Ratio:
10.5:1 (typical, verify with manual)
Performance
Horsepower:
Approx. 34-39 HP (verify with manual for specific output)
Torque:
Approx. 42-45 Nm (verify with manual for specific output)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
Electronic CDI with variable ignition timing
Cooling System
Cooling Type:
Liquid-cooled
Lubrication
Oil Type:
SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA)
Specific CVT fluid or SAE 80W-90 gear oil (verify with manual for exact specification)
Fluid Capacity
Transmission Fluid Capacity:
Approx. 0.2 - 0.3 Liters (verify with manual)
📐 Dimensions
Exterior
Length:
Approx. 2,145 mm
Width:
Approx. 790 mm
Height:
Approx. 1,450 mm (seat height, verify)
Wheelbase:
Approx. 1,540 mm
Weights
Dry Weight:
Approx. 185 kg
Wet Weight:
Approx. 198 kg (with fluids)
Cargo
Storage:
Under-seat storage compartment, glove box.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle/Scooter, typically not rated by standard automotive bodies)
Active Features
Braking System:
Dual disc front brakes, single disc rear brake. ABS may have been an option on some models/markets.
Lighting:
Halogen headlights, LED taillight, turn signals.
Passive Features
Frame Construction:
High-strength steel frame.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, trip meter, fuel gauge, clock, warning lights.
Driver Assistance
ABS:
Optional on certain markets/configurations.
Connectivity
Charging Port:
May include a 12V power outlet for charging accessories.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or annually (refer to manual for exact interval)
Oil Filter Replacement:
Every engine oil change
Air Filter Cleaning/Replacement:
Every 5,000 - 10,000 km (inspect more frequently, replace as needed)
Spark Plug Replacement:
Every 10,000 - 15,000 km (verify type and gap)
Cvt Belt Inspection/Replacement:
Inspect every 10,000 km, replace typically around 20,000 - 30,000 km (dependent on usage)
Brake Fluid Change:
Every 2 years or as recommended
Fluid Specifications
Coolant Type:
Ethylene Glycol based coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Known Issues
Potential Concerns:
CVT belt wear, fuel pump reliability, electrical connections, rear shock absorber longevity (common for maxi-scooters of this era). Specific issues will be detailed in the manual.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance motorcycles and scooters, often with a racing heritage.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has a long history, evolving from smaller displacement scooters to the larger, more powerful 500cc models, emphasizing comfort and practicality with sporty handling.
Production
Manufacturing Location:
Primarily Italy (verify)
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards for this model year are not widely documented, but the Scarabeo line generally received positive reviews for its design and performance).
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