🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Codes Engine Codes: M382M (Piaggio LEADER engine variant) 👋 Introduction Market Position Segment: Premium Maxi-Scooter Target Audience: Commuters, touring riders, urban mobility enthusiasts seeking performance and comfort. Competitive Analysis Key Competitors: Suzuki Burgman 400/650, Yamaha Majesty 400, Honda Silver Wing 400/600, Kymco Xciting 500 Key Features Vehicle Strengths: Comfortable riding position, ample storage, capable engine for highway use, stylish Italian design. Manual Value Proposition Usefulness: Essential for owners and independent workshops to maintain, diagnose, and repair the Aprilia Scarabeo 500, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Page Count Estimated Pages: 400-600 (typical for complete workshop manuals) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Lubrication System, Cooling System, Transmission (CVT), Clutch, Final Drive Chassis: Frame, Suspension (Front & Rear), Steering System, Braking System (Front & Rear), Wheels & Tires Electrical: Battery, Charging System, Starting System, Lighting System, Ignition Switch, Horn, Instrument Panel, Wiring Diagrams, ECU Bodywork: Body Panels, Fairings, Seat, Storage Compartments, Mirrors, Stands Procedures Included Maintenance: Routine Service, Oil Changes, Filter Replacements, Spark Plug Service, Belt Inspection/Replacement, Fluid Checks and Replenishment Troubleshooting: Diagnostic Flowcharts, Symptom-Based Troubleshooting, Error Code Interpretation Repair: Engine Overhaul, Transmission Repair, Brake System Overhaul, Electrical Component Replacement, Suspension Component Rebuild Technical Data: Torque Specifications, Clearances, Tolerances, Wiring Diagrams, Component Locations Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (assuming OCR or native PDF) Print Quality Resolution: High-resolution images and diagrams (typical for professional manuals) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder, liquid-cooled, SOHC Displacement: 460 cc Bore X Stroke: 92 mm x 69 mm Performance Horsepower Approx: 33-35 HP @ 7000-7500 RPM (model dependent) Torque Approx: 37-40 Nm @ 5500-6000 RPM (model dependent) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin or similar ECU control Fuel Type: Unleaded Gasoline (95 RON recommended) Lubrication Oil Type: API SJ or higher, SAE 10W-40 or 5W-40 Synthetic Motorcycle Oil Oil Capacity: Approx. 1.6 - 1.8 Liters (with filter change) Cooling System Type: Liquid-cooled Coolant Type: Ethylene glycol-based coolant, 50% mixture with distilled water Emission Control Catalytic Converter: Equipped 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with Dry Clutch Features Gear Reduction: Automatic, stepless ratio changes Transmission Fluid Type: Specific CVT Fluid (Refer to manual for exact specification, often a type similar to Piaggio/Vespa specific fluids) Final Drive: Gearbox with Lubricant (SAE 80W-90 API GL-4 Gear Oil) 📐 Dimensions Exterior Length: Approx. 2160 mm (85.0 in) Width: Approx. 820 mm (32.3 in) Height: Approx. 1380 mm (54.3 in) Wheelbase: Approx. 1510 mm (59.4 in) Weights Dry Weight: Approx. 195 kg (430 lbs) Gross Vehicle Weight Rating Gvwr: Approx. 390 kg (860 lbs) Cargo Underseat Storage: Ample space for helmet and small items 🛡️ Safety Features Ratings Crash Test Results: Not Applicable (Motorcycle/Scooter safety is assessed differently than cars) Active Features Braking System: Dual Hydraulic Disc Brakes (Front), Single Hydraulic Disc Brake (Rear). ABS availability may vary by market and model year. Lighting: Halogen Headlight, LED Taillight/Brake Light Passive Features Frame Construction: Steel tube frame for rigidity Passenger Grab Handles: Integrated 💡 Technology Features Infotainment Instrument Cluster: Analog Tachometer, Digital Speedometer, Fuel Gauge, Odometer, Trip Meter, Warning Lights. Driver Assistance ABS: Optional on some models/markets. Manual will detail its operation and maintenance. Connectivity Charging Port: 12V Accessory Socket (for charging devices, typically located in storage compartment) 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 7,500 km (3,000 - 5,000 miles) or Annually Air Filter: Inspect every 5,000 km, replace as needed. Spark Plug: Replace every 10,000 - 15,000 km (refer to manual for specific plug type and gap). Transmission Fluid: Change every 10,000 - 15,000 km (refer to manual for specific fluid and procedure). Drive Belt: Inspect every 10,000 km, replace according to wear or at 20,000 km intervals. Fluid Specifications Engine Oil Viscosity: SAE 10W-40 or 5W-40 (Synthetic) Brake Fluid: DOT 4 Coolant: 50% Ethylene Glycol and Distilled Water mix Known Issues Common Wear Items: Drive belt, variator rollers, voltage regulator, fuel pump, starter motor brushes. Potential Electrical Gremlins: Wiring harness issues, stator/regulator problems (common in many Aprilias of this era, thorough diagnostic is key). Fuel System Maintenance: Periodic injector cleaning or replacement may be necessary depending on fuel quality and usage. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia S.p.A., an Italian manufacturer renowned for its performance motorcycles and scooters. Model Evolution Scarabeo Lineage: The Scarabeo line has been a significant offering for Aprilia,...
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (assuming OCR or native PDF)
Print Quality
Resolution:
High-resolution images and diagrams (typical for professional manuals)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder, liquid-cooled, SOHC
Displacement:
460 cc
Bore X Stroke:
92 mm x 69 mm
Performance
Horsepower Approx:
33-35 HP @ 7000-7500 RPM (model dependent)
Torque Approx:
37-40 Nm @ 5500-6000 RPM (model dependent)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin or similar ECU control
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Lubrication
Oil Type:
API SJ or higher, SAE 10W-40 or 5W-40 Synthetic Motorcycle Oil
Oil Capacity:
Approx. 1.6 - 1.8 Liters (with filter change)
Cooling System
Type:
Liquid-cooled
Coolant Type:
Ethylene glycol-based coolant, 50% mixture with distilled water
Emission Control
Catalytic Converter:
Equipped
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with Dry Clutch
Features
Gear Reduction:
Automatic, stepless ratio changes
Transmission Fluid Type:
Specific CVT Fluid (Refer to manual for exact specification, often a type similar to Piaggio/Vespa specific fluids)
Final Drive:
Gearbox with Lubricant (SAE 80W-90 API GL-4 Gear Oil)
📐 Dimensions
Exterior
Length:
Approx. 2160 mm (85.0 in)
Width:
Approx. 820 mm (32.3 in)
Height:
Approx. 1380 mm (54.3 in)
Wheelbase:
Approx. 1510 mm (59.4 in)
Weights
Dry Weight:
Approx. 195 kg (430 lbs)
Gross Vehicle Weight Rating Gvwr:
Approx. 390 kg (860 lbs)
Cargo
Underseat Storage:
Ample space for helmet and small items
🛡️ Safety Features
Ratings
Crash Test Results:
Not Applicable (Motorcycle/Scooter safety is assessed differently than cars)
Active Features
Braking System:
Dual Hydraulic Disc Brakes (Front), Single Hydraulic Disc Brake (Rear). ABS availability may vary by market and model year.
Lighting:
Halogen Headlight, LED Taillight/Brake Light
Passive Features
Frame Construction:
Steel tube frame for rigidity
Passenger Grab Handles:
Integrated
💡 Technology Features
Infotainment
Instrument Cluster:
Analog Tachometer, Digital Speedometer, Fuel Gauge, Odometer, Trip Meter, Warning Lights.
Driver Assistance
ABS:
Optional on some models/markets. Manual will detail its operation and maintenance.
Connectivity
Charging Port:
12V Accessory Socket (for charging devices, typically located in storage compartment)
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or Annually
Air Filter:
Inspect every 5,000 km, replace as needed.
Spark Plug:
Replace every 10,000 - 15,000 km (refer to manual for specific plug type and gap).
Transmission Fluid:
Change every 10,000 - 15,000 km (refer to manual for specific fluid and procedure).
Drive Belt:
Inspect every 10,000 km, replace according to wear or at 20,000 km intervals.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40 or 5W-40 (Synthetic)
Brake Fluid:
DOT 4
Coolant:
50% Ethylene Glycol and Distilled Water mix
Known Issues
Common Wear Items:
Drive belt, variator rollers, voltage regulator, fuel pump, starter motor brushes.
Potential Electrical Gremlins:
Wiring harness issues, stator/regulator problems (common in many Aprilias of this era, thorough diagnostic is key).
Fuel System Maintenance:
Periodic injector cleaning or replacement may be necessary depending on fuel quality and usage.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia S.p.A., an Italian manufacturer renowned for its performance motorcycles and scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has been a significant offering for Aprilia, known for its blend of style, practicality, and performance in the maxi-scooter segment. The 500cc version represented a top-tier option for longer commutes and touring.
Production
Manufacturing Location:
Primarily Italy, with potential for components or assembly in other Piaggio Group facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Scarabeo line has received positive reviews for its design and comfort, contributing to Aprilia's reputation in the maxi-scooter market.
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