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Aprilia Scarabeo 500 & Scarabeo 500i Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011 2012 2013 2014

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Variant: Scarabeo 500i Generation Covered Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 Codes Vin Code: Vehicle Identification Number (VIN) specific to each model year and variant would be detailed within the manual. 👋 Introduction Market Position Segment: Premium maxi-scooter segment, known for comfort, touring capability, and distinctive Italian styling. Target Audience: Commuters seeking comfort and performance, touring riders, scooter enthusiasts appreciating style and Italian engineering. Competitive Analysis Competitors: Rivals included other 500cc maxi-scooters from brands like Yamaha (TMAX), Suzuki (Burgman 400/650), Honda (Silver Wing), and BMW (C 650 GT). Key Features Design: Sleek, aerodynamic design with a comfortable riding position, large under-seat storage, and premium finish. Performance: Potent engine offering strong acceleration and comfortable cruising speeds, suitable for both urban commuting and highway travel. 📋 Manual Details Coverage Areas Primary Coverage: Complete workshop service and repair for Aprilia Scarabeo 500 and Scarabeo 500i. Secondary Coverage: Diagnostic procedures, troubleshooting, maintenance schedules, technical specifications. Page Count Estimated Page Count: Typically 500+ pages for a complete workshop manual of this scope, exact count may vary. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, tuning, timing, valve clearance, piston, crankshaft, cylinder head, oil pump, oil cooler. Fuel System: Fuel injection system (EFI), injectors, fuel pump, fuel filter, fuel tank, pressure regulator, idle speed control. Ignition System: Ignition coil, spark plugs, ECU control, timing. Cooling System: Radiator, fan, thermostat, water pump, coolant specifications, bleeding procedures. Transmission Drivetrain: CVT (Continuously Variable Transmission) assembly, disassembly, clutch, variator, belt, rollers, gears, lubrication. Brakes: Front and rear brake system, hydraulic lines, master cylinders, calipers, brake pads, brake discs, bleeding, ABS (if applicable). Suspension: Front fork (telescopic), rear shock absorber, linkage, adjustments, disassembly, assembly, oil specifications. Steering: Handlebar, steering stem, bearings, lubrication, adjustment. Electrical System: Battery, starter motor, alternator, lighting (headlight, taillight, indicators), wiring diagrams, fuses, relays, charging system. Bodywork Chassis: Fairings, body panels, seat, storage compartment, frame, subframe, mounting points, fasteners. Instruments Controls: Dashboard, instrument cluster, switches, levers, throttle control, brake levers. Procedures Included Routine Maintenance: Oil change, filter replacement, spark plug replacement, air filter cleaning/replacement, chain adjustment (if applicable, though Scarabeo is belt-driven CVT), brake inspection. Troubleshooting: Diagnostic charts, fault finding, common problems and solutions, electrical system troubleshooting. Repair Procedures: Step-by-step instructions for all major mechanical and electrical component repairs. Disassembly Assembly: Complete guides for dismantling and reassembling all major vehicle systems. Specifications Data: Torque values, clearances, fluid capacities, wear limits, electrical resistance values. Technical Depth Depth: Comprehensive from basic rider maintenance to full engine rebuilds and complex electrical diagnostics. Detail Level: Detailed exploded diagrams, schematics, and step-by-step instructions with accompanying visuals. Diagnostic Tools: Information on diagnostic codes and procedures, likely requiring specific Aprilia diagnostic equipment for advanced issues. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Resolution: High-resolution images and clear text for readability. Readability: Optimized for on-screen viewing and printing. Binding Type Binding: N/A (Downloadable format) Paper Type Paper: N/A (Downloadable format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC (Single Overhead Camshaft) Displacement: Approximately 493cc (specific to engine variant) Bore X Stroke: Detailed in manual (e.g., 92.0 mm x 72.0 mm for some variants) Compression Ratio: Detailed in manual (e.g., 10.5:1 for some variants) Performance Horsepower: Approx. 39-40 HP (at crankshaft), specific figures vary by year and tune. Torque: Approx. 38-40 Nm (at crankshaft), specific figures vary by year and tune. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), likely Marelli or similar system. Fuel Type: Unleaded gasoline (minimum 91 RON recommended) Fuel Tank Capacity: Approx. 12-13 Liters 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Optional Optional Types: N/A (CVT is standard) Features Drive Type: Belt drive to rear wheel Gear Ratios: Continuously variable, specific ratios detailed in manual. Transmission Fluid: Specific CVT oil type and capacity detailed in manual (e.g., SAE 80W-90 or similar, requires specific scooter transmission oil). 📐 Dimensions Exterior Length: Approx. 2,175 mm Width: Approx. 785 mm Height: Approx. 1,440 mm (seat height varies) Wheelbase: Approx. 1,575 mm Cargo Storage: Generous under-seat storage compartment capable of fitting a full-face helmet and other items. Weights Dry Weight: Approx. 190-200 kg (depending on specific model variant) Wet Weight: Approx. 205-215 kg (with fluids) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/scooter safety ratings are typically not standardized like passenger cars). Active Features Braking System: Typically features front and rear disc brakes. Some models may have combined braking or ABS as an option or standard feature. Lighting: Halogen or LED headlights, taillights, and turn signals for enhanced visibility. Passive Features Frame Construction: Steel frame providing a robust chassis. Ergonomics: Designed for rider comfort and control, reducing fatigue on...
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Aprilia Scarabeo 500 & Scarabeo 500i Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011 2012 2013 2014
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Model Variant:
Scarabeo 500i
Generation
Covered Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
Codes
Vin Code:
Vehicle Identification Number (VIN) specific to each model year and variant would be detailed within the manual.
👋 Introduction
Market Position
Segment:
Premium maxi-scooter segment, known for comfort, touring capability, and distinctive Italian styling.
Target Audience:
Commuters seeking comfort and performance, touring riders, scooter enthusiasts appreciating style and Italian engineering.
Competitive Analysis
Competitors:
Rivals included other 500cc maxi-scooters from brands like Yamaha (TMAX), Suzuki (Burgman 400/650), Honda (Silver Wing), and BMW (C 650 GT).
Key Features
Design:
Sleek, aerodynamic design with a comfortable riding position, large under-seat storage, and premium finish.
Performance:
Potent engine offering strong acceleration and comfortable cruising speeds, suitable for both urban commuting and highway travel.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete workshop service and repair for Aprilia Scarabeo 500 and Scarabeo 500i.
Secondary Coverage:
Diagnostic procedures, troubleshooting, maintenance schedules, technical specifications.
Page Count
Estimated Page Count:
Typically 500+ pages for a complete workshop manual of this scope, exact count may vary.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, tuning, timing, valve clearance, piston, crankshaft, cylinder head, oil pump, oil cooler.
Fuel System:
Fuel injection system (EFI), injectors, fuel pump, fuel filter, fuel tank, pressure regulator, idle speed control.
Ignition System:
Ignition coil, spark plugs, ECU control, timing.
Cooling System:
Radiator, fan, thermostat, water pump, coolant specifications, bleeding procedures.
Transmission Drivetrain:
CVT (Continuously Variable Transmission) assembly, disassembly, clutch, variator, belt, rollers, gears, lubrication.
Brakes:
Front and rear brake system, hydraulic lines, master cylinders, calipers, brake pads, brake discs, bleeding, ABS (if applicable).
Suspension:
Front fork (telescopic), rear shock absorber, linkage, adjustments, disassembly, assembly, oil specifications.
Steering:
Handlebar, steering stem, bearings, lubrication, adjustment.
Electrical System:
Battery, starter motor, alternator, lighting (headlight, taillight, indicators), wiring diagrams, fuses, relays, charging system.
Bodywork Chassis:
Fairings, body panels, seat, storage compartment, frame, subframe, mounting points, fasteners.
Instruments Controls:
Dashboard, instrument cluster, switches, levers, throttle control, brake levers.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, spark plug replacement, air filter cleaning/replacement, chain adjustment (if applicable, though Scarabeo is belt-driven CVT), brake inspection.
Troubleshooting:
Diagnostic charts, fault finding, common problems and solutions, electrical system troubleshooting.
Repair Procedures:
Step-by-step instructions for all major mechanical and electrical component repairs.
Disassembly Assembly:
Complete guides for dismantling and reassembling all major vehicle systems.
Specifications Data:
Torque values, clearances, fluid capacities, wear limits, electrical resistance values.
Technical Depth
Depth:
Comprehensive from basic rider maintenance to full engine rebuilds and complex electrical diagnostics.
Detail Level:
Detailed exploded diagrams, schematics, and step-by-step instructions with accompanying visuals.
Diagnostic Tools:
Information on diagnostic codes and procedures, likely requiring specific Aprilia diagnostic equipment for advanced issues.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Resolution:
High-resolution images and clear text for readability.
Readability:
Optimized for on-screen viewing and printing.
Binding Type
Binding:
N/A (Downloadable format)
Paper Type
Paper:
N/A (Downloadable format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, SOHC (Single Overhead Camshaft)
Displacement:
Approximately 493cc (specific to engine variant)
Bore X Stroke:
Detailed in manual (e.g., 92.0 mm x 72.0 mm for some variants)
Compression Ratio:
Detailed in manual (e.g., 10.5:1 for some variants)
Performance
Horsepower:
Approx. 39-40 HP (at crankshaft), specific figures vary by year and tune.
Torque:
Approx. 38-40 Nm (at crankshaft), specific figures vary by year and tune.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), likely Marelli or similar system.
Fuel Type:
Unleaded gasoline (minimum 91 RON recommended)
Fuel Tank Capacity:
Approx. 12-13 Liters
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Optional
Optional Types:
N/A (CVT is standard)
Features
Drive Type:
Belt drive to rear wheel
Gear Ratios:
Continuously variable, specific ratios detailed in manual.
Transmission Fluid:
Specific CVT oil type and capacity detailed in manual (e.g., SAE 80W-90 or similar, requires specific scooter transmission oil).
📐 Dimensions
Exterior
Length:
Approx. 2,175 mm
Width:
Approx. 785 mm
Height:
Approx. 1,440 mm (seat height varies)
Wheelbase:
Approx. 1,575 mm
Cargo
Storage:
Generous under-seat storage compartment capable of fitting a full-face helmet and other items.
Weights
Dry Weight:
Approx. 190-200 kg (depending on specific model variant)
Wet Weight:
Approx. 205-215 kg (with fluids)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle/scooter safety ratings are typically not standardized like passenger cars).
Active Features
Braking System:
Typically features front and rear disc brakes. Some models may have combined braking or ABS as an option or standard feature.
Lighting:
Halogen or LED headlights, taillights, and turn signals for enhanced visibility.
Passive Features
Frame Construction:
Steel frame providing a robust chassis.
Ergonomics:
Designed for rider comfort and control, reducing fatigue on longer rides.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog and digital display, including speedometer, tachometer, fuel gauge, temperature gauge, clock, and indicator lights.
Driver Assistance
ABS Availability:
Optional ABS (Anti-lock Braking System) available on some models, enhancing braking safety.
Connectivity
Diagnostic Ports:
OBD-II or proprietary diagnostic connectors for electronic fault diagnosis.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, check manual for exact interval.
Air Filter Maintenance:
Inspection/cleaning every 5,000 km, replacement as needed.
Spark Plug Replacement:
Recommended replacement every 10,000-15,000 km or as per manual specification.
Belt Inspection Replacement:
CVT belt inspection recommended every 10,000 km, replacement typically around 20,000-30,000 km or if showing wear.
Fluid Specifications
Engine Oil Type:
High-quality synthetic scooter oil, viscosity typically 5W-40 or 10W-40 (API SG or higher, JASO MA certified). Refer to manual for precise specification.
Engine Oil Capacity:
Approx. 1.7 - 1.9 Liters (with filter change). Consult manual for exact capacity.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Refer to manual for specific type and color.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid (check manual for exact specification).
Known Issues
Common Wear Items:
CVT belt, rollers, starter motor brushes, brake pads, suspension seals.
Potential Electrical Issues:
Wiring harness degradation, rectifier/regulator failure, battery charging issues can occur over time; manual provides diagnostic steps.
Fuel System Considerations:
Regular fuel quality and injector cleaning can prevent performance issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its performance-oriented motorcycles and scooters, with a strong racing heritage.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has been a significant part of Aprilia's scooter offerings, known for blending practicality with a premium feel and sporty performance.
Production
Manufacturing Location:
Primarily produced in Italy, though components may be sourced globally.
Key Updates During Period:
Model years 2006-2014 would have seen minor updates in styling, features, and possibly emissions compliance, but the core platform remained consistent.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The Scarabeo line has historically been praised for its blend of comfort, performance, and distinctive Italian design in automotive reviews.
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