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Aprilia Sportcity 250ie Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011 2012

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🏷️ Basic Information Identification Make: Aprilia Model: Sportcity 250ie Sub Model: Scooter Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Codes Engine Code Designation: Quasar 👋 Introduction Market Position Vehicle Segment: Premium Maxi-Scooter Target Audience: Urban commuters, touring riders seeking comfort and performance. Competitive Analysis Key Competitors: Piaggio Beverly 250, Yamaha XMAX 250, Honda Forza 250, Suzuki Burgman 250. Key Features Engine Technology: Liquid-cooled, 4-stroke, 4-valve OHC engine with electronic fuel injection (MPI). Chassis Design: Steel frame with aluminum reinforcements, designed for stability and agile handling. Braking System: Often equipped with dual disc brakes, providing strong and progressive stopping power. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable PDF Page Count Estimated Page Count: 300+ 📖 Manual Coverage Systems Covered Engine Mechanics: Full engine disassembly, assembly, inspection, and repair procedures for the Quasar 250cc engine. Fuel System: Detailed diagnostics and repair for the electronic fuel injection (EFI) system, fuel pump, injectors, and throttle body. Ignition System: Information on spark plug diagnosis, coil replacement, and electronic control unit (ECU) related diagnostics. Transmission And Drivetrain: Covers automatic transmission (CVT - continuously variable transmission) service, including variator, clutch, and belt maintenance and replacement. Brakes: Complete service information for front and rear brake systems, including hydraulic components, calipers, pads, discs, and bleeding procedures. Suspension: Front fork (telescopic) and rear shock absorber service, including oil changes, seal replacement, and adjustment procedures. Electrical System: Comprehensive wiring diagrams, component testing, starter motor, battery, charging system (alternator/stator), lighting, and instrumentation. Cooling System: Radiator, fan, thermostat, water pump, and coolant maintenance and troubleshooting. Exhaust System: Information on exhaust pipe and muffler inspection and potential repair or replacement. Chassis And Frame: Frame inspection, steering head bearing service, and subframe components. Bodywork And Trim: Fairing removal and installation, seat, storage compartment access, and plastic component service. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, including symptom-based troubleshooting guides. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), spark plug replacement, brake fluid changes, and coolant flushes. Engine Repair: Piston, cylinder, valve, crankshaft, and camshaft overhaul and replacement. Transmission Overhaul: Detailed steps for variator and clutch assembly disassembly, inspection, and reassembly. Electrical Diagnostics: Testing and repair of sensors, actuators, wiring harness issues, and ECU communication faults. Brake System Repair: Caliper rebuilds, master cylinder service, and line replacement. Suspension Fork Rebuild: Front fork disassembly, cleaning, seal replacement, and reassembly with correct oil level and type. Fuel System Cleaning And Replacement: Injector cleaning procedures and fuel pump replacement steps. Wheel And Tire Service: Tire removal, mounting, balancing, and wheel bearing replacement. Technical Depth Diagnostics: Advanced diagnostic procedures, including interpretation of error codes (if applicable via diagnostic tool) and component testing with specifications. Rebuilds And Overhauls: Comprehensive instructions for complete engine and major component overhauls, suitable for experienced technicians. Torque Specifications: Detailed torque values for all critical fasteners, ensuring correct assembly and preventing component damage. Clearances And Tolerances: Precise specifications for engine component clearances (e.g., valve clearances, piston ring gap) for proper operation and longevity. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval. Quality: High-resolution scans ensuring clear images, diagrams, and text. Print Quality Printable: Printable pages for on-the-job use. Binding Type Binding: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Downloadable PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled, SOHC, 4 valves Displacement: 244.3 cc (14.9 cubic inches) Bore X Stroke: 73 mm x 57.8 mm Compression Ratio: 10.5:1 (typical for Quasar 250) Performance Horsepower: Approx. 22.4 hp (16.7 kW) @ 8250 rpm (specification may vary slightly by market/year) Torque: Approx. 20.1 Nm (14.8 lb-ft) @ 6500 rpm (specification may vary slightly by market/year) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) with 32mm throttle body Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type: SAE 10W-40, API SG or higher (check manual for exact specifications) Oil Capacity: Approx. 1.1 liters (1.16 US qt) without filter change, 1.2 liters (1.27 US qt) with filter change (verify with manual) 🔧 Transmission Standard Transmission Type: Automatic, CVT (Continuously Variable Transmission) Clutch: Automatic centrifugal clutch Features Drive: Belt drive to rear wheel Final Drive Type: Gearbox with oil Final Drive Oil Type: SAE 75W-90, API GL-4 or GL-5 (check manual for exact specifications) Final Drive Oil Capacity: Approx. 0.23 liters (0.24 US qt) (verify with manual) 📐 Dimensions Exterior Length: Approx. 2145 mm (84.4 in) Width: Approx. 780 mm (30.7 in) Height: Approx. 1390 mm (54.7 in) Wheelbase: Approx. 1500 mm (59.1 in) Weights Dry Weight: Approx. 177 kg (390 lbs) (may vary by equipment) Wet Weight: Approx. 184 kg (406 lbs) (may vary by equipment) Max Load Capacity: Refer to owner's manual, typically around 180 kg (397 lbs) including rider and luggage. Tires Front Tire Size: 110/70-16 Rear Tire Size: 140/70-15 Fuel...
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Aprilia Sportcity 250ie Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011 2012
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Sportcity 250ie
Sub Model:
Scooter
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012
Codes
Engine Code Designation:
Quasar
👋 Introduction
Market Position
Vehicle Segment:
Premium Maxi-Scooter
Target Audience:
Urban commuters, touring riders seeking comfort and performance.
Competitive Analysis
Key Competitors:
Piaggio Beverly 250, Yamaha XMAX 250, Honda Forza 250, Suzuki Burgman 250.
Key Features
Engine Technology:
Liquid-cooled, 4-stroke, 4-valve OHC engine with electronic fuel injection (MPI).
Chassis Design:
Steel frame with aluminum reinforcements, designed for stability and agile handling.
Braking System:
Often equipped with dual disc brakes, providing strong and progressive stopping power.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable PDF
Page Count
Estimated Page Count:
300+
📖 Manual Coverage
Systems Covered
Engine Mechanics:
Full engine disassembly, assembly, inspection, and repair procedures for the Quasar 250cc engine.
Fuel System:
Detailed diagnostics and repair for the electronic fuel injection (EFI) system, fuel pump, injectors, and throttle body.
Ignition System:
Information on spark plug diagnosis, coil replacement, and electronic control unit (ECU) related diagnostics.
Transmission And Drivetrain:
Covers automatic transmission (CVT - continuously variable transmission) service, including variator, clutch, and belt maintenance and replacement.
Brakes:
Complete service information for front and rear brake systems, including hydraulic components, calipers, pads, discs, and bleeding procedures.
Suspension:
Front fork (telescopic) and rear shock absorber service, including oil changes, seal replacement, and adjustment procedures.
Electrical System:
Comprehensive wiring diagrams, component testing, starter motor, battery, charging system (alternator/stator), lighting, and instrumentation.
Cooling System:
Radiator, fan, thermostat, water pump, and coolant maintenance and troubleshooting.
Exhaust System:
Information on exhaust pipe and muffler inspection and potential repair or replacement.
Chassis And Frame:
Frame inspection, steering head bearing service, and subframe components.
Bodywork And Trim:
Fairing removal and installation, seat, storage compartment access, and plastic component service.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, including symptom-based troubleshooting guides.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug replacement, brake fluid changes, and coolant flushes.
Engine Repair:
Piston, cylinder, valve, crankshaft, and camshaft overhaul and replacement.
Transmission Overhaul:
Detailed steps for variator and clutch assembly disassembly, inspection, and reassembly.
Electrical Diagnostics:
Testing and repair of sensors, actuators, wiring harness issues, and ECU communication faults.
Brake System Repair:
Caliper rebuilds, master cylinder service, and line replacement.
Suspension Fork Rebuild:
Front fork disassembly, cleaning, seal replacement, and reassembly with correct oil level and type.
Fuel System Cleaning And Replacement:
Injector cleaning procedures and fuel pump replacement steps.
Wheel And Tire Service:
Tire removal, mounting, balancing, and wheel bearing replacement.
Technical Depth
Diagnostics:
Advanced diagnostic procedures, including interpretation of error codes (if applicable via diagnostic tool) and component testing with specifications.
Rebuilds And Overhauls:
Comprehensive instructions for complete engine and major component overhauls, suitable for experienced technicians.
Torque Specifications:
Detailed torque values for all critical fasteners, ensuring correct assembly and preventing component damage.
Clearances And Tolerances:
Precise specifications for engine component clearances (e.g., valve clearances, piston ring gap) for proper operation and longevity.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Quality:
High-resolution scans ensuring clear images, diagrams, and text.
Print Quality
Printable:
Printable pages for on-the-job use.
Binding Type
Binding:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, liquid-cooled, SOHC, 4 valves
Displacement:
244.3 cc (14.9 cubic inches)
Bore X Stroke:
73 mm x 57.8 mm
Compression Ratio:
10.5:1 (typical for Quasar 250)
Performance
Horsepower:
Approx. 22.4 hp (16.7 kW) @ 8250 rpm (specification may vary slightly by market/year)
Torque:
Approx. 20.1 Nm (14.8 lb-ft) @ 6500 rpm (specification may vary slightly by market/year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI) with 32mm throttle body
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type:
SAE 10W-40, API SG or higher (check manual for exact specifications)
Oil Capacity:
Approx. 1.1 liters (1.16 US qt) without filter change, 1.2 liters (1.27 US qt) with filter change (verify with manual)
🔧 Transmission
Standard
Transmission Type:
Automatic, CVT (Continuously Variable Transmission)
Clutch:
Automatic centrifugal clutch
Features
Drive:
Belt drive to rear wheel
Final Drive Type:
Gearbox with oil
Final Drive Oil Type:
SAE 75W-90, API GL-4 or GL-5 (check manual for exact specifications)
Final Drive Oil Capacity:
Approx. 0.23 liters (0.24 US qt) (verify with manual)
📐 Dimensions
Exterior
Length:
Approx. 2145 mm (84.4 in)
Width:
Approx. 780 mm (30.7 in)
Height:
Approx. 1390 mm (54.7 in)
Wheelbase:
Approx. 1500 mm (59.1 in)
Weights
Dry Weight:
Approx. 177 kg (390 lbs) (may vary by equipment)
Wet Weight:
Approx. 184 kg (406 lbs) (may vary by equipment)
Max Load Capacity:
Refer to owner's manual, typically around 180 kg (397 lbs) including rider and luggage.
Tires
Front Tire Size:
110/70-16
Rear Tire Size:
140/70-15
Fuel Capacity
Fuel Tank Capacity:
Approx. 10 liters (2.6 US gal)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle/Scooter safety is primarily assessed through design and component quality, not standardized crash tests like cars).
Active Features
Braking:
Dual disc front brakes, single disc rear brake. ABS was an optional feature on some models.
Lighting:
Halogen headlight, LED taillight, and indicators for visibility.
Passive Features
Frame Construction:
Robust steel frame providing structural integrity.
Ergonomics:
Comfortable riding position, hand guards for protection against elements.
💡 Technology Features
Infotainment
Instrument Panel:
Digital LCD display and analog speedometer, providing speed, RPM, fuel level, odometer, trip meter, and indicator lights.
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) available on some models, enhancing safety.
Connectivity
Charging Port:
Typically features a 12V power outlet in the under-seat storage for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km (3,000 miles) or annually, whichever comes first.
Oil Filter Replacement:
Every 10,000 km (6,000 miles) or annually.
Air Filter Cleaning Inspection:
Every 5,000 km (3,000 miles). Replacement as needed.
Spark Plug Replacement:
Every 10,000 km (6,000 miles) or as per manual recommendation.
Cv Belt Inspection Replacement:
Inspect every 10,000 km (6,000 miles). Replace every 20,000 km (12,000 miles) or if wear is evident.
Brake Fluid Change:
Every 2 years, or as per manual recommendation.
Coolant Flush And Refill:
Every 2 years, or as per manual recommendation.
Fluid Specifications
Engine Oil Grade:
SAE 10W-40, API SG or higher.
Final Drive Oil Grade:
SAE 75W-90, API GL-4 or GL-5.
Coolant Type:
Ethylene glycol based coolant with anticorrosion additives (e.g., Piaggio/Aprilia branded or equivalent).
Known Issues
Common Wear Items:
CV belt, variator rollers, brake pads, tires, voltage regulator (common on many Italian scooters).
Potential Electrical Gremlins:
While generally reliable, some owners report occasional minor electrical issues, often related to connections or the regulator. Comprehensive wiring diagrams in the manual are invaluable.
Fuel System Maintenance:
Periodic cleaning of the fuel injectors might be beneficial for optimal performance, especially on higher mileage units.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters.
Model Evolution
Sportcity Lineage:
The Sportcity line emphasizes sportiness and practicality in the maxi-scooter segment.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Segment Popularity:
The Sportcity 250ie was well-regarded in its segment for its blend of performance, comfort, and Aprilia's sporty DNA.
Ratings
Owner Satisfaction:
Generally positive owner reviews for handling, engine performance, and braking. Maintenance costs are typical for premium European scooters.
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