Aprilia SR 50 Complete Workshop Service Repair Manual 2005 2006 2007 2008 2009 2010
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🏷️ Basic Information Identification Make: Aprilia Model: SR 50 Model Variant: Standard, Racing, Street (depending on specific market and year, not explicitly defined in product info) Codes Product Code: SR50_WSM_2005-2010 👋 Introduction Market Position Market Position: The Aprilia SR 50 is a highly popular and performance-oriented 50cc scooter, known for its sporty handling and aggressive styling, often targeting younger riders or those seeking a capable urban commuter with a premium feel. It competes in a segment with models from Piaggio (Zip, NRG), Yamaha (Aerox), and Kymco (Agility). Competitive Analysis Competitive Analysis: The SR 50 stands out with its often larger diameter wheels for better stability, advanced chassis design, and distinctive Aprilia styling. Its 2-stroke engine provides punchy acceleration, making it a favorite for sporty riding. This manual provides the essential technical information for owners and technicians to maintain and repair this performance scooter. Key Features Key Features Of Vehicle Covered: Sporty design, agile handling, powerful 2-stroke engine (for its class), advanced suspension components, often liquid-cooled, capable of spirited urban riding and performance tuning. 📋 Manual Details Coverage Areas Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010 Page Count Estimated Page Count: 500-700 (typical for comprehensive workshop manuals of this era, exact count not provided) Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English (assumed, common for international service manuals) Format Format: Downloadable Digital Format (e.g., PDF) 📖 Manual Coverage Systems Covered Engine: Complete disassembly, assembly, inspection, repair, tuning of the 2-stroke engine, including cylinder, piston, crankshaft, bearings, seals, cooling system (liquid-cooled variants), exhaust system, and carburetor/fuel injection systems (depending on variant). Transmission: Automatic CVT (Continuously Variable Transmission) system: clutch, variator, drive belt, torque driver, gears, lubrication, maintenance, and repair procedures. Electrical System: Wiring diagrams, battery, starter motor, ignition system (CDI), lighting (headlights, taillights, indicators), instrumentation, charging system (stator, regulator/rectifier), fuses, relays, and troubleshooting. Brakes: Front and rear brake systems (likely disc brakes), hydraulic components, brake pads, brake lines, bleeding procedures, caliper overhaul, and master cylinder maintenance. Suspension: Front telescopic fork and rear shock absorber system: inspection, fork seal replacement, oil changes, damper adjustments, and mounting hardware. Chassis And Bodywork: Frame inspection, body panel removal and installation, seat, handlebars, footpegs, fairings, plastics, and related hardware. Fuel System: Fuel tank, fuel lines, fuel filter, fuel pump (if applicable), and carburetor tuning/rebuilding or fuel injection component diagnosis. Cooling System: Radiator, coolant hoses, water pump, thermostat, coolant specifications, and bleeding procedures for liquid-cooled models. Procedures Included Maintenance: Scheduled maintenance, oil changes, spark plug replacement, air filter cleaning/replacement, brake fluid changes, coolant checks, chain lubrication (if applicable), tire pressure checks, and general inspection. Repair: Complete repair procedures for all major components, including engine rebuilds, transmission overhauls, brake caliper rebuilds, suspension fork servicing, electrical component replacement, and body panel repairs. Troubleshooting: Diagnostic flowcharts, common problem identification (e.g., starting issues, poor performance, electrical faults), symptom-based troubleshooting guides, and error code explanations (if applicable). Diagnostics: Detailed diagnostic steps for electrical and mechanical systems, including voltage checks, continuity testing, pressure testing, and visual inspection techniques. Technical Depth Technical Depth: Comprehensive, covering everything from basic owner maintenance to full engine and transmission rebuilds, electrical system diagnostics, and chassis repairs. Diagnostic Tools Required: Standard mechanic's hand tools, torque wrench, feeler gauges, multimeter, compression tester, brake bleeding kit, specialized Aprilia tools (where applicable and noted). 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans of original factory manual, ensuring clarity of text and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Likely includes OCR (Optical Character Recognition) for searchable text, allowing quick access to specific topics. ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, single-cylinder, typically liquid-cooled (though some regional variants or earlier models might have been air-cooled). Displacement: 49cc (approximately) Bore X Stroke: Commonly 39.0 mm x 41.4 mm, but can vary slightly by specific engine variant (e.g., Piaggio Hi-Per 2 engine). Performance Horsepower: Typically 5-7 HP (approximate, depending on tuning and emissions regulations for specific markets and years). Torque: Low to mid-range focused, providing brisk acceleration. Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHVA 17.5 or similar), or electronic fuel injection on later/specific performance models. Fuel Type: Unleaded gasoline (minimum 95 RON recommended) Ignition Ignition System: Electronic CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Liquid Cooling (radiator, fan, coolant reservoir) Lubrication Lubrication System: Automatic oil injection (separate oil tank) for 2-stroke oil. Engine oil for CVT gearbox and final drive. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch. Optional Optional Transmissions: None (CVT is standard for this model) Features Cv Components: Variable speed pulley system (variator), drive belt, torque driver (clutch bell and clutch). Fluid Requirements Gearbox Oil Type: SAE 80W/90 transmission oil (or specified equivalent by Aprilia for the gearbox/final drive). 📐 Dimensions...
Standard, Racing, Street (depending on specific market and year, not explicitly defined in product info)
Codes
Product Code:
SR50_WSM_2005-2010
👋 Introduction
Market Position
Market Position:
The Aprilia SR 50 is a highly popular and performance-oriented 50cc scooter, known for its sporty handling and aggressive styling, often targeting younger riders or those seeking a capable urban commuter with a premium feel. It competes in a segment with models from Piaggio (Zip, NRG), Yamaha (Aerox), and Kymco (Agility).
Competitive Analysis
Competitive Analysis:
The SR 50 stands out with its often larger diameter wheels for better stability, advanced chassis design, and distinctive Aprilia styling. Its 2-stroke engine provides punchy acceleration, making it a favorite for sporty riding. This manual provides the essential technical information for owners and technicians to maintain and repair this performance scooter.
Key Features
Key Features Of Vehicle Covered:
Sporty design, agile handling, powerful 2-stroke engine (for its class), advanced suspension components, often liquid-cooled, capable of spirited urban riding and performance tuning.
📋 Manual Details
Coverage Areas
Model Years Covered:
2005, 2006, 2007, 2008, 2009, 2010
Page Count
Estimated Page Count:
500-700 (typical for comprehensive workshop manuals of this era, exact count not provided)
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English (assumed, common for international service manuals)
Format
Format:
Downloadable Digital Format (e.g., PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, inspection, repair, tuning of the 2-stroke engine, including cylinder, piston, crankshaft, bearings, seals, cooling system (liquid-cooled variants), exhaust system, and carburetor/fuel injection systems (depending on variant).
Wiring diagrams, battery, starter motor, ignition system (CDI), lighting (headlights, taillights, indicators), instrumentation, charging system (stator, regulator/rectifier), fuses, relays, and troubleshooting.
Brakes:
Front and rear brake systems (likely disc brakes), hydraulic components, brake pads, brake lines, bleeding procedures, caliper overhaul, and master cylinder maintenance.
Suspension:
Front telescopic fork and rear shock absorber system: inspection, fork seal replacement, oil changes, damper adjustments, and mounting hardware.
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat, handlebars, footpegs, fairings, plastics, and related hardware.
Fuel System:
Fuel tank, fuel lines, fuel filter, fuel pump (if applicable), and carburetor tuning/rebuilding or fuel injection component diagnosis.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, coolant specifications, and bleeding procedures for liquid-cooled models.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, spark plug replacement, air filter cleaning/replacement, brake fluid changes, coolant checks, chain lubrication (if applicable), tire pressure checks, and general inspection.
Repair:
Complete repair procedures for all major components, including engine rebuilds, transmission overhauls, brake caliper rebuilds, suspension fork servicing, electrical component replacement, and body panel repairs.
Troubleshooting:
Diagnostic flowcharts, common problem identification (e.g., starting issues, poor performance, electrical faults), symptom-based troubleshooting guides, and error code explanations (if applicable).
Diagnostics:
Detailed diagnostic steps for electrical and mechanical systems, including voltage checks, continuity testing, pressure testing, and visual inspection techniques.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic owner maintenance to full engine and transmission rebuilds, electrical system diagnostics, and chassis repairs.
Diagnostic Tools Required:
Standard mechanic's hand tools, torque wrench, feeler gauges, multimeter, compression tester, brake bleeding kit, specialized Aprilia tools (where applicable and noted).
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution scans of original factory manual, ensuring clarity of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchable Text:
Likely includes OCR (Optical Character Recognition) for searchable text, allowing quick access to specific topics.
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder, typically liquid-cooled (though some regional variants or earlier models might have been air-cooled).
Displacement:
49cc (approximately)
Bore X Stroke:
Commonly 39.0 mm x 41.4 mm, but can vary slightly by specific engine variant (e.g., Piaggio Hi-Per 2 engine).
Performance
Horsepower:
Typically 5-7 HP (approximate, depending on tuning and emissions regulations for specific markets and years).
Torque:
Low to mid-range focused, providing brisk acceleration.
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHVA 17.5 or similar), or electronic fuel injection on later/specific performance models.
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended)
Ignition
Ignition System:
Electronic CDI (Capacitor Discharge Ignition)
Cooling System
Cooling Method:
Liquid Cooling (radiator, fan, coolant reservoir)
Lubrication
Lubrication System:
Automatic oil injection (separate oil tank) for 2-stroke oil. Engine oil for CVT gearbox and final drive.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch.
Optional
Optional Transmissions:
None (CVT is standard for this model)
Features
Cv Components:
Variable speed pulley system (variator), drive belt, torque driver (clutch bell and clutch).
Fluid Requirements
Gearbox Oil Type:
SAE 80W/90 transmission oil (or specified equivalent by Aprilia for the gearbox/final drive).
📐 Dimensions
Exterior
Wheelbase:
Approx. 1310 mm (can vary slightly by variant).
Length:
Approx. 1840 mm.
Width:
Approx. 730 mm (at handlebars).
Height:
Approx. 1150 mm (to top of handlebars).
Weights
Dry Weight:
Approx. 105-115 kg (depending on exact model and equipment).
Max Load Capacity:
Typically around 150-180 kg (rider + luggage).
Wheels And Tires
Front Wheel Size:
13 inches (common for this model, larger than many competitors).
Rear Wheel Size:
13 inches.
Front Tire Size:
120/70-13 (typical).
Rear Tire Size:
130/60-13 (typical).
Wheel Bolt Pattern:
N/A (Scooter wheels are hub-mounted, not bolt-on in the car sense).
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the automotive sense (no crash test ratings). Safety is inherent in design, braking, and handling.
Active Features
Active Safety Features:
Responsive braking system (typically front and rear disc brakes), good chassis stability, and stable tire contact patch for predictable handling.
Passive Features
Passive Safety Features:
Underseat storage for helmet, rider ergonomics designed for control, body panels to protect from elements and minor impacts.
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation panel (speedometer, odometer, fuel gauge, coolant temperature gauge, indicator lights). No advanced infotainment systems typical of modern cars.
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance systems in the automotive sense).
🔧 Maintenance
Service Intervals
Oil Change Interval:
CVT/Gearbox oil: Every 5,000-10,000 km or annually. Engine oil (for 2-stroke oil injection): Monitor level and refill as needed, typically a 1-liter bottle lasts several thousand kilometers depending on usage.
Spark Plug Replacement:
Every 3,000-6,000 km or as per manual recommendation. Check gap regularly.
Air Filter Cleaning:
Every 2,000-4,000 km; replace as needed.
Brake Fluid Change:
Every 2 years or as per manual. Use DOT 4 brake fluid.
Coolant Change:
Every 2-3 years. Use a 50/50 mix of Aprilia-approved coolant and distilled water.
Fluid Specifications
Engine Oil Type:
2-stroke synthetic or semi-synthetic oil meeting JASO FD or ISO-L-EGD standards.
Transmission Oil Spec:
SAE 80W/90 gear oil.
Coolant Specification:
Ethylene glycol based, with corrosion inhibitors, suitable for liquid-cooled engines. Always use a 50/50 mix with distilled water.
Known Issues
Common Issues And Solutions:
Carburetor clogging due to infrequent use, CVT belt wear, weak starter motors, oil injection pump issues, electrical connection corrosion. Manual provides detailed diagnosis and repair for these.
Carburetor Tuning Tips:
Proper jetting for exhaust/air filter modifications is crucial. Manual covers baseline settings and tuning procedures.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia, an Italian manufacturer, has a strong heritage in motorcycle racing and performance scooters, known for innovative designs and sporty character. The SR line has been a flagship model for decades.
Model Evolution
Model Evolution Sr50:
The SR 50 has evolved through various iterations since its inception, with significant updates to engines (from Piaggio), styling, and technology. The 2005-2010 period covers a specific generation that often featured the advanced Piaggio Hi-Per 2 engine.
Production
Production Locations:
Primarily Italy, but components and assembly may occur in other European facilities depending on the specific production run.
🏆 Awards & Recognition
Recognitions
Notable Awards Or Recognition:
While specific awards for the 2005-2010 SR 50 model generation are not readily documented, the Aprilia SR 50 line consistently receives praise in enthusiast circles and from scooter magazines for its performance, handling, and styling within the 50cc segment.
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