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Aprilia SR50 1996 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR50 Year: 1996 Model Variant: Factory Codes Manual Type Code: FSM Product Format Code: PDF_DOWNLOAD 👋 Introduction Market Position Segment: Sport Scooter Target Audience: Enthusiasts and DIY Mechanics Competitive Analysis Rival Models: Honda Dio, Yamaha Jog, Piaggio Zip (during that era) Key Features Vehicle Highlight: Performance-oriented, sporty handling, agile urban mobility Manual Value Proposition: Empowers owners to maintain and repair their SR50 with factory accuracy 📋 Manual Details Coverage Areas Primary Focus: Mechanical and Electrical Repair & Maintenance Geographical Coverage: Global (for models equipped with specified engine and components) Page Count Estimated Pages: Hundreds Manual Type Type: Factory Service Repair Manual Language Primary Language: English Format Delivery Method: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Complete Engine Overhaul, Tuning, and Repair Cooling System: Radiator, Water Pump, Thermostat, Hoses, Coolant Specifications Fuel System: Carburetor (Dell'Orto PHBN 17.5) Adjustment, Cleaning, and Repair, Fuel Pump, Fuel Lines Ignition System: CDI Unit, Spark Plug Specifications, Timing Adjustment Transmission: Automatic CVT (Continuously Variable Transmission) Maintenance, Belt Replacement, Roller Weights, Clutch Assembly Brakes: Front and Rear Brake System Overhaul, Fluid Specifications, Pad Replacement, Bleeding Procedures Suspension: Front Fork (Telescopic) and Rear Shock Absorber Maintenance, Spring Preload Adjustment Electrical System: Wiring Diagrams, Lighting System, Starting System, Battery Maintenance, Fuses, Switches Exhaust System: Muffler, Expansion Chamber, Gasket Replacement Chassis And Frame: Frame Inspection, Bodywork Panels, Seat Removal Wheels And Tires: Tire Pressure Specifications, Wheel Bearing Maintenance Procedures Included Scheduled Maintenance: Detailed Service Intervals and Checks Troubleshooting: Diagnostic Flowcharts and Problem Resolution Disassembly Assembly: Step-by-Step Procedures for Major Components Rebuilds: Engine and Transmission Rebuild Procedures Calibration Adjustment: Carburetor and Ignition System Adjustments Torque Specifications: All Critical Fastener Torque Values Technical Depth Level Of Detail: Comprehensive Factory Level Diagnostic Capabilities: Advanced Diagnostic Procedures and Schematics Repair Scope: From minor adjustments to complete engine rebuilds 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Resolution: High Resolution (suitable for printing) Searchability: Text-searchable (OCR optimized) Binding Type Digital Format Advantage: Print individual pages or entire manual Paper Type Digital Format Advantage: No physical paper required, instantly accessible ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-Cooled, 2-Stroke, Single-Cylinder Displacement: 49.3 cc (3.01 cubic inches) Bore X Stroke: 39.0 mm x 41.4 mm (approximate, based on typical Minarelli engines of the era) Compression Ratio: Approx. 7.5:1 (typical for this engine type) Performance Horsepower: Approx. 6.5 - 7.0 HP (at RPM, typical for stock configuration) Torque: Approx. 6.0 Nm (at RPM, typical for stock configuration) Fuel System Carburetor Model: Dell'Orto PHBN 17.5 ES Fuel Type: Unleaded Gasoline (95 RON recommended) Oil Mixing: Automatic Oil Injection (Separate Reservoir) Lubrication Oil Type: 2-Stroke Synthetic or Semi-Synthetic Oil (API TC or JASO FD/FD rated) 🔧 Transmission Standard Type: Automatic Centrifugal Clutch Transmission (CVT) Features Drive Type: Belt Drive Gear Ratios: Continuously Variable (Specific ratios depend on variator and clutch configuration) Transmission Fluid: N/A (CVT system does not use traditional transmission fluid, but clutch/variator components require specific greases/lubricants detailed in manual) 📐 Dimensions Exterior Length: Approx. 1740 mm Width: Approx. 700 mm Height: Approx. 1140 mm Wheelbase: Approx. 1230 mm Weights Dry Weight: Approx. 85 kg Gross Vehicle Weight Rating: Approx. 240 kg 🛡️ Safety Features Ratings N A: Not applicable in standard automotive crash ratings Active Features Braking System: Hydraulic Disc Brakes (Front and Rear) Tires: Sport-oriented tubeless tires for enhanced grip Passive Features Lighting: Headlight, Taillight, Turn Signals for visibility Chassis Design: Robust steel frame for stability 💡 Technology Features Infotainment N A: Basic instrumentation (speedometer, odometer, fuel gauge, indicator lights) 🔧 Maintenance Service Intervals Oil Change: 2-Stroke Oil Reservoir refill as needed; 2-Stroke Oil Filter (if applicable): Consult manual for specifics. Spark Plug Replacement: Typically every 3,000-5,000 km or as per manual recommendation. Air Filter Cleaning: Every 1,000-2,000 km (depending on riding conditions). Cvt Belt Inspection: Every 3,000-5,000 km (replacement recommended at 10,000-15,000 km or if worn). Brake Fluid Flush: Every 1-2 years, or as per manual. DOT 4 recommended. Fluid Specifications Engine Oil: API TC or JASO FD/FD rated 2-stroke oil (for separate injection system). Coolant: Ethylene glycol-based antifreeze/coolant (e.g., Motul Inugel Expert or equivalent) with a 50/50 mix of distilled water. Brake Fluid: DOT 4. Known Issues Carburetor Tuning: Can be sensitive to altitude and environmental changes; requires periodic adjustment. Cvt Wear: Variator rollers and clutch shoes can wear over time, affecting performance and acceleration. Cooling System Leaks: Hose connections and radiator can be potential leak points if not maintained. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia S.p.A. (Italian Motorcycle Manufacturer) Model Evolution Segment Introduction: The SR50 line has a long history of performance-oriented scooters, dating back to earlier models with different engine configurations. 1996 Context: This era saw the SR50 evolve with improved styling, chassis dynamics, and often utilized the robust Minarelli 50cc 2-stroke engine. Production Manufacturing Location: Italy 🏆 Awards...
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Sku: 432759
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Aprilia SR50 1996 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR50
Year:
1996
Model Variant:
Factory
Codes
Manual Type Code:
FSM
Product Format Code:
PDF_DOWNLOAD
👋 Introduction
Market Position
Segment:
Sport Scooter
Target Audience:
Enthusiasts and DIY Mechanics
Competitive Analysis
Rival Models:
Honda Dio, Yamaha Jog, Piaggio Zip (during that era)
Key Features
Vehicle Highlight:
Performance-oriented, sporty handling, agile urban mobility
Manual Value Proposition:
Empowers owners to maintain and repair their SR50 with factory accuracy
📋 Manual Details
Coverage Areas
Primary Focus:
Mechanical and Electrical Repair & Maintenance
Geographical Coverage:
Global (for models equipped with specified engine and components)
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Manual
Language
Primary Language:
English
Format
Delivery Method:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Overhaul, Tuning, and Repair
Cooling System:
Radiator, Water Pump, Thermostat, Hoses, Coolant Specifications
Fuel System:
Carburetor (Dell'Orto PHBN 17.5) Adjustment, Cleaning, and Repair, Fuel Pump, Fuel Lines
Ignition System:
CDI Unit, Spark Plug Specifications, Timing Adjustment
Transmission:
Automatic CVT (Continuously Variable Transmission) Maintenance, Belt Replacement, Roller Weights, Clutch Assembly
Brakes:
Front and Rear Brake System Overhaul, Fluid Specifications, Pad Replacement, Bleeding Procedures
Suspension:
Front Fork (Telescopic) and Rear Shock Absorber Maintenance, Spring Preload Adjustment
Electrical System:
Wiring Diagrams, Lighting System, Starting System, Battery Maintenance, Fuses, Switches
Exhaust System:
Muffler, Expansion Chamber, Gasket Replacement
Chassis And Frame:
Frame Inspection, Bodywork Panels, Seat Removal
Wheels And Tires:
Tire Pressure Specifications, Wheel Bearing Maintenance
Procedures Included
Scheduled Maintenance:
Detailed Service Intervals and Checks
Troubleshooting:
Diagnostic Flowcharts and Problem Resolution
Disassembly Assembly:
Step-by-Step Procedures for Major Components
Rebuilds:
Engine and Transmission Rebuild Procedures
Calibration Adjustment:
Carburetor and Ignition System Adjustments
Torque Specifications:
All Critical Fastener Torque Values
Technical Depth
Level Of Detail:
Comprehensive Factory Level
Diagnostic Capabilities:
Advanced Diagnostic Procedures and Schematics
Repair Scope:
From minor adjustments to complete engine rebuilds
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Resolution:
High Resolution (suitable for printing)
Searchability:
Text-searchable (OCR optimized)
Binding Type
Digital Format Advantage:
Print individual pages or entire manual
Paper Type
Digital Format Advantage:
No physical paper required, instantly accessible
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-Cooled, 2-Stroke, Single-Cylinder
Displacement:
49.3 cc (3.01 cubic inches)
Bore X Stroke:
39.0 mm x 41.4 mm (approximate, based on typical Minarelli engines of the era)
Compression Ratio:
Approx. 7.5:1 (typical for this engine type)
Performance
Horsepower:
Approx. 6.5 - 7.0 HP (at RPM, typical for stock configuration)
Torque:
Approx. 6.0 Nm (at RPM, typical for stock configuration)
Fuel System
Carburetor Model:
Dell'Orto PHBN 17.5 ES
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Oil Mixing:
Automatic Oil Injection (Separate Reservoir)
Lubrication
Oil Type:
2-Stroke Synthetic or Semi-Synthetic Oil (API TC or JASO FD/FD rated)
🔧 Transmission
Standard
Type:
Automatic Centrifugal Clutch Transmission (CVT)
Features
Drive Type:
Belt Drive
Gear Ratios:
Continuously Variable (Specific ratios depend on variator and clutch configuration)
Transmission Fluid:
N/A (CVT system does not use traditional transmission fluid, but clutch/variator components require specific greases/lubricants detailed in manual)
📐 Dimensions
Exterior
Length:
Approx. 1740 mm
Width:
Approx. 700 mm
Height:
Approx. 1140 mm
Wheelbase:
Approx. 1230 mm
Weights
Dry Weight:
Approx. 85 kg
Gross Vehicle Weight Rating:
Approx. 240 kg
🛡️ Safety Features
Ratings
N A:
Not applicable in standard automotive crash ratings
Active Features
Braking System:
Hydraulic Disc Brakes (Front and Rear)
Tires:
Sport-oriented tubeless tires for enhanced grip
Passive Features
Lighting:
Headlight, Taillight, Turn Signals for visibility
Chassis Design:
Robust steel frame for stability
💡 Technology Features
Infotainment
N A:
Basic instrumentation (speedometer, odometer, fuel gauge, indicator lights)
🔧 Maintenance
Service Intervals
Oil Change:
2-Stroke Oil Reservoir refill as needed; 2-Stroke Oil Filter (if applicable): Consult manual for specifics.
Spark Plug Replacement:
Typically every 3,000-5,000 km or as per manual recommendation.
Air Filter Cleaning:
Every 1,000-2,000 km (depending on riding conditions).
Cvt Belt Inspection:
Every 3,000-5,000 km (replacement recommended at 10,000-15,000 km or if worn).
Brake Fluid Flush:
Every 1-2 years, or as per manual. DOT 4 recommended.
Fluid Specifications
Engine Oil:
API TC or JASO FD/FD rated 2-stroke oil (for separate injection system).
Coolant:
Ethylene glycol-based antifreeze/coolant (e.g., Motul Inugel Expert or equivalent) with a 50/50 mix of distilled water.
Brake Fluid:
DOT 4.
Known Issues
Carburetor Tuning:
Can be sensitive to altitude and environmental changes; requires periodic adjustment.
Cvt Wear:
Variator rollers and clutch shoes can wear over time, affecting performance and acceleration.
Cooling System Leaks:
Hose connections and radiator can be potential leak points if not maintained.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia S.p.A. (Italian Motorcycle Manufacturer)
Model Evolution
Segment Introduction:
The SR50 line has a long history of performance-oriented scooters, dating back to earlier models with different engine configurations.
1996 Context:
This era saw the SR50 evolve with improved styling, chassis dynamics, and often utilized the robust Minarelli 50cc 2-stroke engine.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
N A:
While specific awards for the 1996 model are not widely documented, the SR50 line is generally recognized for its sporty performance and handling in the scooter segment.
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