🏷️ Basic Information Identification Make: Aprilia Model: SXV 450 / RXV 450 Model Variant: Supermoto / Motocross Product Type: Full Service Repair Manual Codes Product Identifier: Aprilia SXV RXV 450 2006-2013 Full Service Repair Manual 👋 Introduction Market Position Segment: High-performance dual-sport/supermoto motorcycle. Target Audience: Enthusiasts seeking detailed maintenance and repair information for off-road and street-legal performance bikes. Competitive Analysis Competitors: KTM EXC/SXC, Husqvarna SM/CR, Beta RR Motard. Key Features Engine Architecture: V-twin engine (unique for its class at the time). Chassis Design: Lightweight and agile, derived from Aprilia's racing heritage. 📋 Manual Details Coverage Areas Supported Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Page Count Estimated Pages: 350+ Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) File Format: PDF Searchability: Searchable text content for quick information retrieval. Printable: Printable pages for workshop use. Quality: High-resolution scans with clear diagrams and text. 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, inspection, and replacement of all engine components. Engine Fuel System: Fuel pump, injectors, throttle body, fuel pressure regulator, fuel filter, and associated lines. Ignition System: Ignition coils, spark plugs, ECU control, timing. Cooling System: Radiator, hoses, water pump, thermostat, fan operation, coolant specifications. Lubrication System: Oil pump, oil filter, oil passages, oil specifications, dry sump system details. Transmission Manual: Gearbox disassembly, assembly, inspection, clutch operation, shift mechanism. Chassis Suspension: Front forks (SFF type, adjustments), rear shock absorber (adjustments, linkage), swingarm, bearings. Brakes: Front and rear brake caliper service, master cylinders, brake lines, bleeding procedures, pad replacement, rotor inspection. Electrical System: Wiring diagrams, starter motor, battery, charging system, lighting, ECU and sensor diagnostics, fuses, relays. Fuel Injection System: ECU mapping, sensor data interpretation, injector cleaning, throttle position sensor (TPS) adjustment. Exhaust System: Header pipes, muffler, lambda sensor (if applicable). Bodywork: Fairing removal, seat, fuel tank, fenders, graphics. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug service, air filter cleaning/replacement. Troubleshooting: Diagnostic charts for common problems, symptom-based fault finding. Engine Rebuild: Complete step-by-step procedures for engine disassembly, inspection, repair, and reassembly. Suspension Setup: Detailed fork and shock adjustment procedures for various riding conditions. Electrical Diagnosis: Wiring diagram interpretation, component testing, fault code reading (if applicable via diagnostic tools). Clutch Replacement: Step-by-step guide for clutch pack replacement and adjustment. Brake System Overhaul: Complete procedures for caliper rebuilding, master cylinder service, and bleeding. Valve Clearance Adjustment: Precise instructions for checking and adjusting valve clearances. Chain And Sprocket Replacement: Guidance on proper chain and sprocket maintenance and replacement. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and chassis overhauls. Diagnostic Capabilities: Detailed troubleshooting guides, wiring diagrams for electrical diagnostics. Rebuild Procedures: Full rebuild procedures for engine, gearbox, suspension, and brake systems. ⚙️ Engine Specifications Primary Engine Type: V-twin, four-stroke Displacement: 449 cc Bore X Stroke: 68 mm x 62.5 mm Compression Ratio: Approximately 12.5:1 Cooling System: Liquid-cooled Performance Horsepower Estimate: ~50-55 hp (depending on model variant and tuning) Torque Estimate: ~40-45 Nm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Throttle Body: Dual throttle bodies (typically 45mm) Fuel Type: Unleaded gasoline (95 RON or higher recommended) Lubrication System Type: Dry sump lubrication system Oil Capacity: ~1.5 - 1.7 Liters (check manual for specific amount) Oil Specification: API SG/SH/SJ, JASO MA or MA2, SAE 10W-40 or 15W-50 (synthetic recommended) 🔧 Transmission Standard Type: 6-speed sequential manual transmission Features Clutch Type: Wet, multi-plate clutch Gear Ratios: Specific ratios provided in manual (e.g., 1st: 2.153, 2nd: 1.750, 3rd: 1.470, 4th: 1.285, 5th: 1.130, 6th: 1.000 - *Example values, verify in manual*) Transmission Oil Specification: API GL-4 or GL-5, SAE 75W-90 or 80W-90 (check manual for specific recommendation) 📐 Dimensions Exterior Wheelbase: ~1470 mm (SXV) / ~1490 mm (RXV) - *Approximate, verify in manual* Seat Height: ~900-920 mm (SXV) / ~940-960 mm (RXV) - *Approximate, verify in manual* Weights Dry Weight: ~120-125 kg (SXV) / ~125-130 kg (RXV) - *Approximate, verify in manual* Fuel Tank Capacity: ~7 Liters 🛡️ Safety Features Ratings Crash Test Data: Not applicable for off-road/motocross motorcycles. Active Features Braking System: Hydraulic disc brakes front and rear. Suspension Damping: Adjustable front forks and rear shock absorber for rider control. Passive Features Lighting: Headlight, taillight, brake light, turn signals (where applicable for street-legal versions). 💡 Technology Features Infotainment Display: Digital instrument cluster showing speed, RPM, odometer, trip meter, and essential warning lights. 🔧 Maintenance Service Intervals Engine Oil Change: Every 2,000-3,000 km or 6 months, whichever comes first. More frequently for hard use. Oil Filter Replacement: With every oil change. Air Filter Cleaning: Every 500-1,000 km, depending on riding conditions. Replacement needed when worn. Spark Plug Inspection: Every 4,000-6,000 km. Valve Clearance Check: Every 8,000-10,000 km (critical for engine health). Chain Lubrication Adjustment: Every 500 km or after washing/rain riding. Fluid Specifications Engine Oil: API SG/SH/SJ,...