Detailed steps for engine disassembly, component inspection, piston, ring, cylinder, valve, crankshaft, and camshaft service.
Suspension Service:
Fork seal replacement, oil viscosity and level, shock absorber service, linkage rebuild.
Brake System Overhaul:
Caliper rebuild, master cylinder service, bleeding procedures, pad and rotor replacement.
Electrical Diagnostics:
Use of multimeters, continuity testing, troubleshooting wiring harnesses, component testing.
Clutch Replacement:
Clutch plate and spring replacement procedures.
Valve Adjustment:
Clearance checking and adjustment for valve tappets.
Timing Chain Replacement:
Procedures for timing chain and tensioner replacement.
Technical Depth
Depth Level:
Comprehensive, covering basic maintenance to complete engine and chassis overhauls. Includes detailed specifications and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Typically yes for factory PDFs, allowing easy navigation.
Printable:
Yes, pages can be printed as needed.
Digital Rights:
Instant download for immediate access.
Print Quality
Quality Assessment:
High resolution, suitable for clear viewing of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin (90-degree)
Displacement 450:
449.8 cc
Displacement 550:
549.0 cc
Bore X Stroke 450:
72 mm x 54.2 mm (approximate, refer to manual for exact figures)
Bore X Stroke 550:
84 mm x 50 mm (approximate, refer to manual for exact figures)
Valve Train:
SOHC, 4 valves per cylinder
Compression Ratio:
Varies by model year and specific engine tune, typically around 12.5:1 to 13.0:1
Performance
Horsepower 450:
Approx. 60-65 HP (crank)
Horsepower 550:
Approx. 70-75 HP (crank)
Torque 450:
Approx. 45-50 Nm
Torque 550:
Approx. 55-60 Nm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Keihin or Mikuni throttle bodies common.
Fuel Type:
Unleaded gasoline, minimum 95 RON (equivalent to 91+ AKI).
Fuel Tank Capacity:
Approximately 7.2 - 8.5 liters (depending on model variant and year).
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multi-plate, hydraulic actuation
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically around 1470-1500 mm (57.9-59.1 inches).
Weights
Dry Weight:
Approx. 115-125 kg (253-275 lbs) without fluids.
Wet Weight:
Approx. 130-140 kg (286-308 lbs) with all fluids.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for off-road competition motorcycles in typical road safety rating systems.
Active Features
Braking System Type:
Hydraulic disc brakes, front and rear. Often radial-mount calipers.
Passive Features
Frame Design:
Chromoly steel or aluminum perimeter/trellis frame for rigidity and impact absorption.
💡 Technology Features
Infotainment
Infotainment System:
N/A (basic digital display for speed, RPM, trip meter).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10-15 operating hours or annually. Refer to manual for specific riding conditions.
Air Filter Cleaning:
Every 5-10 operating hours or as needed based on riding environment.
Spark Plug Replacement:
Every 20-30 operating hours or as per manual recommendations.
Valve Clearance Check:
Every 20-40 operating hours.
Chain Lubrication Adjustment:
Every 5-10 operating hours, or after washing/wet riding.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, SAE 10W-40 or 15W-50 (API SG or higher, JASO MA approved). Refer to manual for precise specification.
Engine Oil Capacity:
Approximately 1.5 - 1.9 liters (depending on year and whether filter is changed).
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid (check manual for specific compatibility).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.
Fork Oil Viscosity:
Typically SAE 5W or 10W (refer to manual for precise specification and level).
Known Issues
Common Wear Items:
Clutch plates, valve stem seals, wheel bearings, steering head bearings, fork seals, piston rings due to high-performance nature.
Engine Potential Concerns:
Valve train wear, potential oil consumption if not maintained rigorously, occasional fuel injection glitches.
Electrical Potential Concerns:
Wiring harness integrity, connector corrosion, especially in off-road conditions.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian motorcycle manufacturer with a strong racing heritage, known for performance and innovation in various racing disciplines.
Model Evolution
Development Focus:
The SXV/RXV line represented Aprilia's foray into high-performance V-twin off-road bikes, blending motocross and supermoto capabilities.
Production
Production Period:
2006-2013
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for these models might not be widely publicized, Aprilia's V-twin off-road platform was recognized for its unique approach and performance in niche markets.
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