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Aprilia SXV RXV 450 550 2007 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV/RXV 450/550 Year: 2007 Codes Chassis Code: Not specified in product info, typically varies by sub-model and market. Refer to specific VIN for precise identification. Engine Code: Not specified in product info. Model designation (450/550) indicates engine capacity. 👋 Introduction Market Position Segment: High-performance off-road/supermoto motorcycles. Target Audience: Enthusiasts, owners, and mechanics seeking to maintain, repair, and optimize their Aprilia SXV/RXV models. Competitive Analysis Key Competitors: KTM EXC/SXC, Husqvarna SM/TE, Husaberg FE/FS, Yamaha WR, Honda CRF-X, Suzuki RM-Z. Key Features Vehicle Description: Aprilia's SXV (Supermoto) and RXV (Cross-Country/Enduro) models from 2007 are renowned for their powerful V-twin engines, aggressive styling, and track-bred performance. They offered a unique proposition in the dual-sport/supermoto market. Manual Value Proposition: This manual is essential for owners to properly care for these specialized machines, which often require more in-depth knowledge and specialized tools compared to mainstream motorcycles. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English (Assumed, typical for this market segment). Format: Digital (likely PDF, based on description implying wide distribution and searchability). Page Count: Not explicitly stated, but 'very detailed' suggests a comprehensive volume, likely 300+ pages. 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, tuning, lubrication, cooling system, fuel system (carburetion), ignition system, exhaust system. Transmission: Clutch operation, gearbox disassembly and reassembly, gear selection mechanisms, lubrication. Chassis Suspension Steering: Front fork (upside-down type) disassembly, maintenance, and adjustment; rear shock absorber servicing and linkage maintenance; steering head bearing service; wheel and tire maintenance. Brakes: Hydraulic brake system (front and rear calipers, master cylinders, lines), brake pad replacement, bleeding procedures, rotor inspection. Electrical: Wiring diagrams, battery maintenance, charging system (alternator/stator), lighting system, ignition coil, starter motor, fuses, relays. Fuel System: Carburetor (likely Keihin FCR or similar performance carburetors for this era) tuning, cleaning, and rebuilding; fuel tank and lines. Bodywork: Fairing removal and installation, seat, fuel tank cover, plastics, mudguards. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks. Troubleshooting: Diagnostic procedures for common problems, identification of fault causes, symptom-based repair guidance. Repair: Step-by-step instructions for component replacement and repair, including engine rebuilds, suspension overhauls, and electrical system fixes. Rebuilding: Detailed instructions for complete engine and transmission rebuilds, including torque specifications and assembly sequences. Refurbishment: Guidance on restoring components and the overall motorcycle to a high standard. Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to in-depth mechanical overhauls and diagnostics. Suitable for both amateur and professional mechanics. 📊 Manual Specifications File Format Format: Likely PDF, optimized for digital viewing and printing. Searchability: Expected to be fully searchable, allowing quick access to specific information. Image Quality: High-resolution diagrams and photographs are anticipated for clarity. Print Quality Printability: Designed for easy printing of individual pages or sections. Binding Type Binding: N/A (Digital format). Paper Type Paper Type: N/A (Digital format). ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Bore X Stroke 450: 70 mm x 56.4 mm (approx.) Bore X Stroke 550: 75 mm x 61.5 mm (approx.) Displacement 450: 449 cc Displacement 550: 549 cc Compression Ratio: Approx. 12.0:1 to 12.5:1 (varies slightly) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower 450: Approx. 55-60 hp (stock, varies with tuning) Horsepower 550: Approx. 65-70 hp (stock, varies with tuning) Torque 450: Approx. 35-40 lb-ft (stock) Torque 550: Approx. 42-47 lb-ft (stock) Fuel System Fuel Delivery: Carbureted. Typically Keihin FCR 41mm or similar performance carburetors. Fuel Type: Unleaded gasoline, minimum 91 octane (RON + MON / 2). Lubrication Oil Type: High-performance motorcycle specific 4-stroke engine oil, meeting API SG or higher, JASO MA specification. Viscosity typically 10W-40 or 15W-50 depending on climate. (Specific part numbers or API/JASO grades to be detailed in manual). Oil Capacity: Approx. 1.5-1.7 liters (including filter, check manual for exact figures). 🔧 Transmission Standard Type: 6-speed manual sequential gearbox Clutch: Hydraulically actuated wet multi-plate clutch. Optional Optional Transmissions: None. Features Gear Ratios: Specific gear ratios are detailed within the manual for both 450 and 550 models. Transmission Oil Type: Motorcycle specific gear oil or engine oil, depending on design. Manual will specify precise type and API/viscosity rating (e.g., SAE 80W-90). 📐 Dimensions Exterior Length: Varies by model and configuration, detailed in manual. Width: Varies by model and configuration, detailed in manual. Height: Varies by model and configuration, detailed in manual. Wheelbase: Approximately 1460-1500 mm (57.5-59.1 inches), varies by model. Weights Dry Weight 450: Approx. 125-130 kg (275-287 lbs) Dry Weight 550: Approx. 130-135 kg (287-298 lbs) Fuel Capacity: Approx. 7.0 - 7.5 liters (1.8 - 2.0 US gallons). 🛡️ Safety Features Ratings Safety Ratings: Motorcycles are not typically subject to the same structured safety ratings (like NCAP for cars). Safety is inherent in design, braking, and handling capabilities. Active Features Braking System: High-performance hydraulic disc brakes...
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Aprilia SXV RXV 450 550 2007 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV/RXV 450/550
Year:
2007
Codes
Chassis Code:
Not specified in product info, typically varies by sub-model and market. Refer to specific VIN for precise identification.
Engine Code:
Not specified in product info. Model designation (450/550) indicates engine capacity.
👋 Introduction
Market Position
Segment:
High-performance off-road/supermoto motorcycles.
Target Audience:
Enthusiasts, owners, and mechanics seeking to maintain, repair, and optimize their Aprilia SXV/RXV models.
Competitive Analysis
Key Competitors:
KTM EXC/SXC, Husqvarna SM/TE, Husaberg FE/FS, Yamaha WR, Honda CRF-X, Suzuki RM-Z.
Key Features
Vehicle Description:
Aprilia's SXV (Supermoto) and RXV (Cross-Country/Enduro) models from 2007 are renowned for their powerful V-twin engines, aggressive styling, and track-bred performance. They offered a unique proposition in the dual-sport/supermoto market.
Manual Value Proposition:
This manual is essential for owners to properly care for these specialized machines, which often require more in-depth knowledge and specialized tools compared to mainstream motorcycles.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English (Assumed, typical for this market segment).
Format:
Digital (likely PDF, based on description implying wide distribution and searchability).
Page Count:
Not explicitly stated, but 'very detailed' suggests a comprehensive volume, likely 300+ pages.
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, tuning, lubrication, cooling system, fuel system (carburetion), ignition system, exhaust system.
Transmission:
Clutch operation, gearbox disassembly and reassembly, gear selection mechanisms, lubrication.
Chassis Suspension Steering:
Front fork (upside-down type) disassembly, maintenance, and adjustment; rear shock absorber servicing and linkage maintenance; steering head bearing service; wheel and tire maintenance.
Brakes:
Hydraulic brake system (front and rear calipers, master cylinders, lines), brake pad replacement, bleeding procedures, rotor inspection.
Electrical:
Wiring diagrams, battery maintenance, charging system (alternator/stator), lighting system, ignition coil, starter motor, fuses, relays.
Fuel System:
Carburetor (likely Keihin FCR or similar performance carburetors for this era) tuning, cleaning, and rebuilding; fuel tank and lines.
Bodywork:
Fairing removal and installation, seat, fuel tank cover, plastics, mudguards.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks.
Troubleshooting:
Diagnostic procedures for common problems, identification of fault causes, symptom-based repair guidance.
Repair:
Step-by-step instructions for component replacement and repair, including engine rebuilds, suspension overhauls, and electrical system fixes.
Rebuilding:
Detailed instructions for complete engine and transmission rebuilds, including torque specifications and assembly sequences.
Refurbishment:
Guidance on restoring components and the overall motorcycle to a high standard.
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to in-depth mechanical overhauls and diagnostics. Suitable for both amateur and professional mechanics.
📊 Manual Specifications
File Format
Format:
Likely PDF, optimized for digital viewing and printing.
Searchability:
Expected to be fully searchable, allowing quick access to specific information.
Image Quality:
High-resolution diagrams and photographs are anticipated for clarity.
Print Quality
Printability:
Designed for easy printing of individual pages or sections.
Binding Type
Binding:
N/A (Digital format).
Paper Type
Paper Type:
N/A (Digital format).
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Bore X Stroke 450:
70 mm x 56.4 mm (approx.)
Bore X Stroke 550:
75 mm x 61.5 mm (approx.)
Displacement 450:
449 cc
Displacement 550:
549 cc
Compression Ratio:
Approx. 12.0:1 to 12.5:1 (varies slightly)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower 450:
Approx. 55-60 hp (stock, varies with tuning)
Horsepower 550:
Approx. 65-70 hp (stock, varies with tuning)
Torque 450:
Approx. 35-40 lb-ft (stock)
Torque 550:
Approx. 42-47 lb-ft (stock)
Fuel System
Fuel Delivery:
Carbureted. Typically Keihin FCR 41mm or similar performance carburetors.
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON + MON / 2).
Lubrication
Oil Type:
High-performance motorcycle specific 4-stroke engine oil, meeting API SG or higher, JASO MA specification. Viscosity typically 10W-40 or 15W-50 depending on climate. (Specific part numbers or API/JASO grades to be detailed in manual).
Oil Capacity:
Approx. 1.5-1.7 liters (including filter, check manual for exact figures).
🔧 Transmission
Standard
Type:
6-speed manual sequential gearbox
Clutch:
Hydraulically actuated wet multi-plate clutch.
Optional
Optional Transmissions:
None.
Features
Gear Ratios:
Specific gear ratios are detailed within the manual for both 450 and 550 models.
Transmission Oil Type:
Motorcycle specific gear oil or engine oil, depending on design. Manual will specify precise type and API/viscosity rating (e.g., SAE 80W-90).
📐 Dimensions
Exterior
Length:
Varies by model and configuration, detailed in manual.
Width:
Varies by model and configuration, detailed in manual.
Height:
Varies by model and configuration, detailed in manual.
Wheelbase:
Approximately 1460-1500 mm (57.5-59.1 inches), varies by model.
Weights
Dry Weight 450:
Approx. 125-130 kg (275-287 lbs)
Dry Weight 550:
Approx. 130-135 kg (287-298 lbs)
Fuel Capacity:
Approx. 7.0 - 7.5 liters (1.8 - 2.0 US gallons).
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles are not typically subject to the same structured safety ratings (like NCAP for cars). Safety is inherent in design, braking, and handling capabilities.
Active Features
Braking System:
High-performance hydraulic disc brakes front and rear. Brembo calipers often featured. Specifics detailed in manual.
Suspension:
Adjustable USD front forks (e.g., Marzocchi or Paioli) and adjustable rear monoshock (e.g., Sachs or Öhlins) contribute to stability and control.
Passive Features
Frame Construction:
Typically a multi-tubular steel or aluminum alloy frame for strength and rigidity.
💡 Technology Features
Infotainment
Infotainment System:
As a performance-oriented off-road/supermoto motorcycle, advanced infotainment systems were not a feature. Focus is on essential instrumentation.
Driver Assistance
Driver Assistance Features:
None in the modern sense. Focus is on rider control and machine feedback. Features like adjustable suspension are key to managing performance.
Connectivity
Connectivity Features:
No electronic connectivity features.
Instrumentation
Dashboard:
Basic analog tachometer and speedometer, LCD display for odometer, trip meter, clock, and basic indicator lights (e.g., oil pressure, neutral, turn signals). Specifics in manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km (1,800-3,000 miles) or 6 months, whichever comes first. Manual will provide precise mileage and time intervals.
Air Filter Cleaning:
Every 1,000-2,000 km (600-1,200 miles) or as needed, especially after dusty riding conditions. Manual specifies cleaning or replacement intervals.
Spark Plug Check:
Every 4,000-6,000 km (2,500-3,700 miles). Manual will include correct type and gap.
Valve Clearance Check:
Typically at initial 1,000 km (600 miles) and then every 8,000-12,000 km (5,000-7,500 miles). Critical for V-twin performance. Manual details exact procedure and specifications.
Fluid Specifications
Engine Oil Grade:
10W-40 or 15W-50, JASO MA/MA2, API SG or higher.
Brake Fluid Type:
DOT 4.
Coolant Type:
Ethylene glycol based coolant, mixed with distilled water (50/50 ratio). Specific color or type (e.g., pink, green) as per Aprilia's recommendation will be in the manual.
Fork Oil Type:
Specific viscosity index (e.g., SAE 5W, 7.5W, 10W) and quantity per leg. Manual will specify.
Known Issues
Common Issues:
Potential issues include cam chain tensioner wear, carburetor tuning sensitivity, stator failures, and occasional electrical gremlins. These are often addressed in dedicated troubleshooting sections of comprehensive manuals.
Specific Model Quirks:
V-twin engines require careful attention to valve clearances and oil levels. Exhaust valve (if equipped) operation and maintenance can also be a point of concern. The manual will detail specific checks for these.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia has a strong racing heritage in various motorcycle disciplines, including Grand Prix and off-road racing, which heavily influences their production models like the SXV/RXV.
Model Evolution
Sxv Rxv Development:
The SXV/RXV series represented Aprilia's push into the performance supermoto and dual-sport segments, leveraging their V-twin engine technology in a purpose-built chassis. These models were known for their aggressive styling and potent engines.
Production
Production Period:
The SXV/RXV V-twin models were produced from the mid-2000s to early 2010s, with significant updates and variations.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Press Awards:
While specific awards for the 2007 models aren't widely cataloged in this format, the Aprilia V-twin platform received acclaim in motorcycle media for its unique V-twin power delivery and potent performance in the supermoto and off-road segments.
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