Aprilia SXV RXV 450 550 2012 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV Year: 2012 Sub Model Variants: SXV 450, RXV 450, SXV 550, RXV 550 Codes Chassis Codes: APRC (implied for related models, specific chassis codes for 2012 SXV/RXV not readily available without the manual, but often designated by frame VIN Engine Codes: V990 (for 550), V450 (for 450 - likely a derived designation, specific Aprilia internal engine codes may vary) 👋 Introduction Market Position Segment: Supermoto / Dual-Sport Motorcycle Target Audience: Enthusiast owners, independent repair shops, technicians Competitive Analysis Competitors: KTM EXC/SMC, Husqvarna SM/TE, Yamaha WR/YZ, Suzuki DRZ, Honda CRF/XR, Kawasaki KLX/KLR Key Features Performance Focus: High-performance off-road and street-legal supermoto capabilities Manual Utility: Essential for maintaining and repairing Aprilia's complex V-twin engine platforms 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Scope: Complete mechanical and electrical systems Page Count Estimated Page Count: Extensive (typical workshop manuals for this era and complexity range from 500-1500+ pages) Manual Type Type: Workshop Service Repair Manual Language Language: English (standard for international mechanics, potential for other languages within the digital file) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, lubrication, cooling, fuel delivery, ignition, emissions control, starting, charging Transmission: Clutch system, gearbox (gear shifting mechanism, gears, bearings), final drive (chain, sprockets) Chassis: Frame, suspension (front forks, rear shock absorber, linkage), steering system, wheels, tires, braking system (hydraulic circuits, calipers, discs, master cylinders), footpegs, seat Electrical: Wiring diagrams, battery, lighting (headlight, taillight, indicators), instrumentation, ignition switch, starter motor, alternator, ECU (Engine Control Unit), sensor diagnostics Bodywork: Fairings, fuel tank, seat, fenders, exhaust system, controls (throttle, clutch lever, brake lever) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, chain adjustment, brake pad replacement, fluid flushes Troubleshooting: Diagnostic procedures for common faults, error code interpretation (if applicable), electrical system checks, mechanical component testing Repair: Component disassembly, inspection, repair, and reassembly for all major vehicle systems Special Tools: Identification and usage of specialized tools required for specific repairs Torquing: Detailed torque specifications for all critical fasteners Technical Depth Depth: Comprehensive (covers everything from basic fluid checks to full engine rebuilds and electrical system diagnosis) Diagnostics: In-depth diagnostic procedures, including expected readings and fault identification Rebuilds: Full component rebuild procedures (engine, transmission, suspension, brakes) 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable text (common for professionally produced PDFs) Print Quality Quality: High resolution images and diagrams (essential for clarity in technical manuals) Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: V-twin, four-stroke Displacement 450: Approximately 450cc (exact figures may vary slightly based on internal Aprilia specifications) Displacement 550: Approximately 550cc (exact figures may vary slightly based on internal Aprilia specifications) Bore X Stroke 550: Approx. 84 x 50 mm (typical for V990 variants) Bore X Stroke 450: Derived from the 550, likely smaller bore or different stroke Compression Ratio: Typically high, around 12.0:1 to 13.5:1 for performance V-twins of this era Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower 550: Estimated 50-60+ HP (stock, depending on emissions and tuning) Torque 550: Estimated 40-50+ lb-ft (stock) Horsepower 450: Estimated 40-50+ HP (stock) Torque 450: Estimated 30-40+ lb-ft (stock) Fuel System Induction: Electronic Fuel Injection (EFI), likely Marelli or Keihin system Fuel Type: Unleaded gasoline, premium octane recommended (91-98 RON / 87-93 AKI) 🔧 Transmission Standard Type: 6-speed sequential manual transmission Clutch: Hydraulic actuated, wet multi-plate Features Gear Ratios: Specific gear ratios detailed within the manual, crucial for performance tuning Final Drive: Chain drive Fluid Specifications Transmission Oil: Specific motorcycle gear oil or SAE 10W-40 / 15W-50 engine oil (manual will specify) 📐 Dimensions Exterior Wheelbase: Refer to manual for precise figures; typically around 57-59 inches for this class Weights Dry Weight: Approx. 260-280 lbs (depending on model variant) Wet Weight: Approx. 290-310 lbs (with fluids) 🛡️ Safety Features Ratings Crash Safety: N/A (Motorcycles are not typically rated by standard automotive crash safety organizations like NHTSA or Euro NCAP) Active Features Braking System: Hydraulic disc brakes, front and rear (caliper type and disc size detailed in manual) Tire Specifications: Specific tire sizes for front and rear (e.g., 120/70-17 front, 150/60-17 rear for supermoto configuration) and off-road variants. Manual will list approved sizes. Passive Features Lighting: Headlight, taillight, brake light, turn signals 💡 Technology Features Infotainment Features: Basic instrumentation (speedometer, tachometer, odometer, trip meter, warning lights). No advanced infotainment systems on this model. Driver Assistance Features: No electronic rider aids like traction control or ABS are standard on this specific model, though some later Aprilia models introduced such features. Connectivity Features: No smartphone connectivity or advanced telematics. 🔧 Maintenance Service Intervals Oil Change: Typically every 3,000-5,000 km or annually (refer to manual for exact mileage/time) Air Filter Cleaning: Every 1,000-2,000 km or as needed based on...
Diagnostic procedures for common faults, error code interpretation (if applicable), electrical system checks, mechanical component testing
Repair:
Component disassembly, inspection, repair, and reassembly for all major vehicle systems
Special Tools:
Identification and usage of specialized tools required for specific repairs
Torquing:
Detailed torque specifications for all critical fasteners
Technical Depth
Depth:
Comprehensive (covers everything from basic fluid checks to full engine rebuilds and electrical system diagnosis)
Diagnostics:
In-depth diagnostic procedures, including expected readings and fault identification
Rebuilds:
Full component rebuild procedures (engine, transmission, suspension, brakes)
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely searchable text (common for professionally produced PDFs)
Print Quality
Quality:
High resolution images and diagrams (essential for clarity in technical manuals)
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
V-twin, four-stroke
Displacement 450:
Approximately 450cc (exact figures may vary slightly based on internal Aprilia specifications)
Displacement 550:
Approximately 550cc (exact figures may vary slightly based on internal Aprilia specifications)
Bore X Stroke 550:
Approx. 84 x 50 mm (typical for V990 variants)
Bore X Stroke 450:
Derived from the 550, likely smaller bore or different stroke
Compression Ratio:
Typically high, around 12.0:1 to 13.5:1 for performance V-twins of this era
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower 550:
Estimated 50-60+ HP (stock, depending on emissions and tuning)
Torque 550:
Estimated 40-50+ lb-ft (stock)
Horsepower 450:
Estimated 40-50+ HP (stock)
Torque 450:
Estimated 30-40+ lb-ft (stock)
Fuel System
Induction:
Electronic Fuel Injection (EFI), likely Marelli or Keihin system
Fuel Type:
Unleaded gasoline, premium octane recommended (91-98 RON / 87-93 AKI)
🔧 Transmission
Standard
Type:
6-speed sequential manual transmission
Clutch:
Hydraulic actuated, wet multi-plate
Features
Gear Ratios:
Specific gear ratios detailed within the manual, crucial for performance tuning
Final Drive:
Chain drive
Fluid Specifications
Transmission Oil:
Specific motorcycle gear oil or SAE 10W-40 / 15W-50 engine oil (manual will specify)
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for precise figures; typically around 57-59 inches for this class
Weights
Dry Weight:
Approx. 260-280 lbs (depending on model variant)
Wet Weight:
Approx. 290-310 lbs (with fluids)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycles are not typically rated by standard automotive crash safety organizations like NHTSA or Euro NCAP)
Active Features
Braking System:
Hydraulic disc brakes, front and rear (caliper type and disc size detailed in manual)
Tire Specifications:
Specific tire sizes for front and rear (e.g., 120/70-17 front, 150/60-17 rear for supermoto configuration) and off-road variants. Manual will list approved sizes.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals
💡 Technology Features
Infotainment
Features:
Basic instrumentation (speedometer, tachometer, odometer, trip meter, warning lights). No advanced infotainment systems on this model.
Driver Assistance
Features:
No electronic rider aids like traction control or ABS are standard on this specific model, though some later Aprilia models introduced such features.
Connectivity
Features:
No smartphone connectivity or advanced telematics.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 km or annually (refer to manual for exact mileage/time)
Air Filter Cleaning:
Every 1,000-2,000 km or as needed based on riding conditions
Spark Plug Replacement:
Every 5,000-10,000 km (specific plug type and gap in manual)
Chain Maintenance:
Lubricate and adjust every 500-1,000 km
Valve Clearance Check:
Every 10,000-15,000 km (critical for V-twins, often shim-adjusted)
Fluid Specifications
Engine Oil Capacity:
Approx. 1.5 - 2.0 liters (manual will provide precise capacity and API/JASO rating)
Coolant Type:
Ethylene glycol-based antifreeze coolant (specific mix ratio and type in manual)
Brake Fluid Type:
DOT 4 or DOT 5.1 (manual will specify)
Known Issues
Common Problems:
Potential for fuel pump issues, stator/regulator failures, early models had camshaft wear concerns, proper maintenance is key to reliability.
Maintenance Importance:
These models require diligent adherence to maintenance schedules due to their high-performance nature and complex V-twin architecture.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia is an Italian manufacturer with a strong racing pedigree, particularly in off-road and Grand Prix racing.
Model Evolution
Lineage:
The SXV/RXV line represented Aprilia's foray into competitive supermoto and extreme enduro/dual-sport segments, leveraging their V-twin engine technology.
Development:
These models were known for their high-performance engines and chassis, often requiring dedicated maintenance and technical expertise.
Production
Production Years:
SXV/RXV models were produced across various iterations from the mid-2000s, with the 2012 model being a refinement of earlier generations.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2012 SXV/RXV are not widely documented, Aprilia as a brand and its racing heritage have garnered numerous championships and accolades across various motorsports disciplines, reflecting the performance DNA of models like these.
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