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APRILIA SXV RXV 450 550 Service Repair Manual 2006 Onward

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🏷️ Basic Information Identification Make: Aprilia Model: SXV 450 / RXV 450 Model Variant: SXV 550 / RXV 550 Model Years Covered: 2006 Onward Codes Chassis Codes: SXV Series, RXV Series 👋 Introduction Market Position Segment: High-performance off-road motorcycles, specifically supermoto (SXV) and enduro (RXV) categories. Target Audience: Enthusiast owners, independent workshops, and professional technicians specializing in Aprilia motorcycles. Competitive Analysis Competitors: KTM EXC/SMR series, Husqvarna SM/TE series, Honda CRF-X/CRF-R, Yamaha WR/YZF. Key Features Unique Selling Points: V-twin engine configuration for a unique power delivery and sound, advanced chassis design, dual-purpose capability (SXV as supermoto, RXV as enduro). Manual Value Proposition: Empowers owners to perform complex maintenance and repairs, reducing reliance on dealerships and saving costs. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service Secondary Coverage: Electrical Diagrams, Re-wiring, Engine Rebuilding Page Count Estimated Page Count: High (Specific count not provided, but comprehensive coverage implies significant volume) Manual Type Type: Service Repair Manual Language Language: English Format Format: Instant Download (Likely PDF) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, rebuild, tuning, lubrication, cooling system, fuel system, exhaust system. Transmission: Clutch system, gearbox overhaul, gear selection, lubrication. Electrical: Full wiring diagrams, component testing, troubleshooting, lighting, ignition system, starter system, charging system, sensor diagnostics. Chassis: Frame inspection and repair, suspension system (front and rear), steering system, wheel bearings, spokes, hubs. Brakes: Hydraulic system, caliper overhaul, master cylinder service, brake pad replacement, bleeding procedures, disc and rotor specifications. Bodywork: Fairings, plastics, seat, fuel tank, exhaust system mounting, general disassembly/assembly procedures. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacement, chain adjustment, valve clearance checks, spark plug replacement, general inspection. Repair: Component repair, system diagnostics, troubleshooting guide, common failure point identification. Rebuilds: Engine rebuilding, transmission overhauling, suspension component rebuilding. Installation: Component installation, accessory fitting (where applicable). Technical Depth Depth: Comprehensive (Covers everything from routine maintenance to full engine and electrical system overhauls). Diagnostic Capability: Advanced (Includes troubleshooting guides and electrical diagrams for in-depth diagnostics). 📊 Manual Specifications File Format Format: Digital (PDF) Searchability: Likely searchable text within PDF Print Quality Quality: High resolution for clear diagrams and text. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Type: V-Twin, Four-stroke Displacement 450: 449cc Displacement 550: 549cc Bore X Stroke 450: 78mm x 51.8mm (Approximate, subject to confirmation within manual) Bore X Stroke 550: 84mm x 50mm (Approximate, subject to confirmation within manual) Cooling System: Liquid-cooled Valve Train: DOHC, 4 valves per cylinder Performance Horsepower 450: Approx. 55-60 HP (Varies by tune and model year) Horsepower 550: Approx. 65-70 HP (Varies by tune and model year) Torque 450: Approx. 32-35 lb-ft (Varies) Torque 550: Approx. 38-42 lb-ft (Varies) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Throttle Body: Dual throttle bodies (one per cylinder) Fuel Type: Unleaded gasoline (91+ Octane Recommended) 🔧 Transmission Standard Type: 6-speed Manual Clutch: Wet, multi-plate, hydraulic actuation Optional Optional Gearboxes: N/A (Standard 6-speed) Features Gear Ratios: Specific ratios detailed within the manual. Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Approx. 57.5 - 58.5 inches (1460 - 1485 mm) - Varies by model Seat Height: Approx. 36 - 37 inches (915 - 940 mm) - Varies by model Weights Dry Weight 450: Approx. 275 - 285 lbs (125 - 129 kg) Dry Weight 550: Approx. 280 - 290 lbs (127 - 132 kg) Fuel Capacity: Approx. 2.5 - 2.7 gallons (9.5 - 10.2 liters) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety is typically assessed through track testing and component integrity rather than standardized crash tests like cars). Active Features Braking System: Hydraulic disc brakes front and rear. Brembo calipers often featured. Suspension Tuning: Adjustable front forks and rear shock for customizable handling and stability. Passive Features Frame Construction: High-strength steel or aluminum alloy frame designed for rigidity and rider feedback. Ergonomics: Designed for rider control and confidence in off-road and aggressive riding conditions. 💡 Technology Features Infotainment System: N/A (Focus on performance and off-road capability, not typical street bike infotainment features). Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control typically found on these performance-oriented models). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 miles or 6 months, but refer to manual for precise intervals based on usage. Valve Clearance Check: Often recommended at 6,000-12,000 miles, critical for V-twin performance. Chain Tension Adjustment: Regularly, as needed, based on riding conditions. Fluid Specifications Engine Oil Type: Full synthetic motorcycle oil, SAE 10W-40 or 15W-50 (e.g., Motul 7100, Castrol Power 1) - Specific viscosity confirmed in manual. Engine Oil Capacity: Approx. 1.8 - 2.0 liters (with filter change) - Exact capacity in manual. Coolant Type: Ethylene glycol-based coolant for motorcycles (e.g., Motul Motocool Expert, Engine Ice). Brake Fluid Type: DOT 4 or DOT 5.1 Hydraulic Brake Fluid. Clutch Fluid...
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Type: Motorcycle
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Sku: 307959
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APRILIA SXV RXV 450 550 Service Repair Manual 2006 Onward
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV 450 / RXV 450
Model Variant:
SXV 550 / RXV 550
Model Years Covered:
2006 Onward
Codes
Chassis Codes:
SXV Series, RXV Series
👋 Introduction
Market Position
Segment:
High-performance off-road motorcycles, specifically supermoto (SXV) and enduro (RXV) categories.
Target Audience:
Enthusiast owners, independent workshops, and professional technicians specializing in Aprilia motorcycles.
Competitive Analysis
Competitors:
KTM EXC/SMR series, Husqvarna SM/TE series, Honda CRF-X/CRF-R, Yamaha WR/YZF.
Key Features
Unique Selling Points:
V-twin engine configuration for a unique power delivery and sound, advanced chassis design, dual-purpose capability (SXV as supermoto, RXV as enduro).
Manual Value Proposition:
Empowers owners to perform complex maintenance and repairs, reducing reliance on dealerships and saving costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Service
Secondary Coverage:
Electrical Diagrams, Re-wiring, Engine Rebuilding
Page Count
Estimated Page Count:
High (Specific count not provided, but comprehensive coverage implies significant volume)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Instant Download (Likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, rebuild, tuning, lubrication, cooling system, fuel system, exhaust system.
Transmission:
Clutch system, gearbox overhaul, gear selection, lubrication.
Electrical:
Full wiring diagrams, component testing, troubleshooting, lighting, ignition system, starter system, charging system, sensor diagnostics.
Chassis:
Frame inspection and repair, suspension system (front and rear), steering system, wheel bearings, spokes, hubs.
Brakes:
Hydraulic system, caliper overhaul, master cylinder service, brake pad replacement, bleeding procedures, disc and rotor specifications.
Bodywork:
Fairings, plastics, seat, fuel tank, exhaust system mounting, general disassembly/assembly procedures.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacement, chain adjustment, valve clearance checks, spark plug replacement, general inspection.
Repair:
Component repair, system diagnostics, troubleshooting guide, common failure point identification.
Rebuilds:
Engine rebuilding, transmission overhauling, suspension component rebuilding.
Installation:
Component installation, accessory fitting (where applicable).
Technical Depth
Depth:
Comprehensive (Covers everything from routine maintenance to full engine and electrical system overhauls).
Diagnostic Capability:
Advanced (Includes troubleshooting guides and electrical diagrams for in-depth diagnostics).
📊 Manual Specifications
File Format
Format:
Digital (PDF)
Searchability:
Likely searchable text within PDF
Print Quality
Quality:
High resolution for clear diagrams and text.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
V-Twin, Four-stroke
Displacement 450:
449cc
Displacement 550:
549cc
Bore X Stroke 450:
78mm x 51.8mm (Approximate, subject to confirmation within manual)
Bore X Stroke 550:
84mm x 50mm (Approximate, subject to confirmation within manual)
Cooling System:
Liquid-cooled
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower 450:
Approx. 55-60 HP (Varies by tune and model year)
Horsepower 550:
Approx. 65-70 HP (Varies by tune and model year)
Torque 450:
Approx. 32-35 lb-ft (Varies)
Torque 550:
Approx. 38-42 lb-ft (Varies)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Throttle Body:
Dual throttle bodies (one per cylinder)
Fuel Type:
Unleaded gasoline (91+ Octane Recommended)
🔧 Transmission
Standard
Type:
6-speed Manual
Clutch:
Wet, multi-plate, hydraulic actuation
Optional
Optional Gearboxes:
N/A (Standard 6-speed)
Features
Gear Ratios:
Specific ratios detailed within the manual.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approx. 57.5 - 58.5 inches (1460 - 1485 mm) - Varies by model
Seat Height:
Approx. 36 - 37 inches (915 - 940 mm) - Varies by model
Weights
Dry Weight 450:
Approx. 275 - 285 lbs (125 - 129 kg)
Dry Weight 550:
Approx. 280 - 290 lbs (127 - 132 kg)
Fuel Capacity:
Approx. 2.5 - 2.7 gallons (9.5 - 10.2 liters)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety is typically assessed through track testing and component integrity rather than standardized crash tests like cars).
Active Features
Braking System:
Hydraulic disc brakes front and rear. Brembo calipers often featured.
Suspension Tuning:
Adjustable front forks and rear shock for customizable handling and stability.
Passive Features
Frame Construction:
High-strength steel or aluminum alloy frame designed for rigidity and rider feedback.
Ergonomics:
Designed for rider control and confidence in off-road and aggressive riding conditions.
💡 Technology Features
Infotainment
System:
N/A (Focus on performance and off-road capability, not typical street bike infotainment features).
Driver Assistance
Features:
N/A (No electronic rider aids like ABS or traction control typically found on these performance-oriented models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 6 months, but refer to manual for precise intervals based on usage.
Valve Clearance Check:
Often recommended at 6,000-12,000 miles, critical for V-twin performance.
Chain Tension Adjustment:
Regularly, as needed, based on riding conditions.
Fluid Specifications
Engine Oil Type:
Full synthetic motorcycle oil, SAE 10W-40 or 15W-50 (e.g., Motul 7100, Castrol Power 1) - Specific viscosity confirmed in manual.
Engine Oil Capacity:
Approx. 1.8 - 2.0 liters (with filter change) - Exact capacity in manual.
Coolant Type:
Ethylene glycol-based coolant for motorcycles (e.g., Motul Motocool Expert, Engine Ice).
Brake Fluid Type:
DOT 4 or DOT 5.1 Hydraulic Brake Fluid.
Clutch Fluid Type:
DOT 4 Hydraulic Clutch Fluid.
Known Issues
Camshaft Wear:
Potential wear on camshaft lobes, especially with inadequate lubrication or maintenance. Manual will detail inspection and replacement.
Electrical Gremlins:
As with many performance bikes of this era, electrical connections and grounds can sometimes require attention. Manual provides diagrams to aid troubleshooting.
Cooling System Leaks:
Hose clamps and radiator connections can be points of potential leaks. Manual covers proper inspection and tightening.
Vibration Management:
V-twin engines can produce unique vibration characteristics; proper engine mounting and balance are key. Manual details alignment procedures.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer, part of the Piaggio Group, with a strong racing pedigree.
Racing Influence:
Significant influence from Aprilia's success in motorcycle racing, particularly in off-road disciplines.
Model Evolution
Introduction Era:
The SXV/RXV platform was introduced in the early to mid-2000s, representing a significant step in Aprilia's dual-sport and supermoto offerings.
Key Innovations:
The V-twin engine in this configuration was a distinctive feature, offering unique performance characteristics compared to single-cylinder competitors.
Production
Manufacturing Location:
Italy
Production Period:
The 2006 onward designation indicates coverage for models produced from 2006 through subsequent years, possibly including updates and revisions within that timeframe.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Praised in motorcycle press for its unique V-twin engine, aggressive styling, and potent performance in its class. Specific awards may be model/year dependent.
Ratings
Performance Reviews:
Consistently noted for exhilarating acceleration and a distinctive riding experience.
Certifications
Manual Standard:
Adheres to industry standards for technical documentation, providing clear, actionable instructions.
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