Aprilia SXV RXV 550 2006-2013 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: SXV 550 / RXV 550 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Engine Code Range: Likely varied based on year and specific market, but generally centered around the 550cc V-twin. Generation Generation Identifier: First Generation SXV/RXV Platform 👋 Introduction Market Position Segment: High-performance V-twin Supermoto/Motard and Dual-Sport motorcycles. Competitive Analysis Competitors: Competed against other premium supermoto brands and high-performance dual-sport offerings. Key Features Aprilia Philosophy: Renowned for its Italian engineering, sporty performance, and distinctive styling, offering a potent V-twin engine in a lightweight chassis. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair for Aprilia SXV 550 and RXV 550 Models Page Count Estimated Page Count: Approximately 400-600 pages (typical for comprehensive service manuals) Manual Type Type: Full Service Repair Manual Language Language: English (typically) Format Format: Digital (PDF) or Printed 📖 Manual Coverage Systems Covered Engine Mechanical: Engine teardown, assembly, component inspection, valve adjustments, piston/cylinder service, crankshaft and connecting rod maintenance, oil pump operation. Engine Management: Fuel injection system (EFI) diagnostics, injector testing, throttle body service, ignition system troubleshooting, ECU mapping (where applicable), sensor testing (TPS, MAP, IAT, etc.). Transmission: Clutch operation, gearbox disassembly and reassembly, gear inspection, shift mechanism maintenance, lubrication requirements. Suspension: Front fork service (fork seals, oil changes, spring replacement), rear shock absorber maintenance, linkage system lubrication and inspection. Brakes: Brake system bleeding, caliper service, master cylinder inspection, pad replacement, rotor inspection and replacement, hydraulic line maintenance. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor service, lighting system troubleshooting, horn, instrumentation. Cooling System: Radiator service, coolant replacement, thermostat operation, water pump inspection and maintenance. Fuel System: Fuel pump operation, fuel filter replacement, fuel tank maintenance, fuel line integrity. Exhaust System: Exhaust pipe and muffler inspection, gasket replacement, exhaust flange torque specifications. Chassis And Frame: Frame inspection for cracks or damage, steering head bearing service, swingarm maintenance, footpeg and control lever adjustments. Bodywork And Trim: Fairing removal and installation, seat service, plastics care and repair. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, chain adjustment and lubrication, brake fluid checks, coolant level checks, tire pressure checks. Major Repairs: Engine overhaul, transmission rebuild, suspension fork rebuild, brake system overhaul. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable). Wiring Diagrams: Detailed electrical schematics for all systems. Technical Specifications: Torque values, clearances, fluid capacities, electrical specifications, and component tolerances. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine and component rebuilds, including detailed troubleshooting guides. 📊 Manual Specifications File Format Digital Format: PDF (Searchable Text, Printable Pages) Print Quality Print Quality If Printed: High-resolution, professional printing with clear diagrams and text. Binding Type Binding Type If Printed: Coil-bound or perfect-bound for durability and ease of use in a workshop environment. Paper Type Paper Type If Printed: Durable, semi-gloss or matte paper stock resistant to workshop grease and fluids. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, 8-valve, DOHC V-twin Displacement: 549 cc Bore X Stroke: 80 mm x 54.8 mm (typical, may vary slightly) Performance Horsepower: Approximately 60-65 HP (peak, dependent on specific tune and model year) Torque: Approximately 40-45 lb-ft (peak, dependent on specific tune and model year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Mikuni or Keihin throttle bodies common Fuel Type: Unleaded gasoline (95 RON or higher recommended) Ignition Ignition System: Electronic ignition with digital mapping Lubrication Oil Type: High-quality motorcycle synthetic oil, SAE 10W-40 or 15W-50 often recommended. Refer to manual for exact specification. Oil Capacity: Approximately 1.7 - 1.9 Liters (with filter change, check manual) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Clutch Type: Wet, multi-plate, hydraulically operated Features Final Drive: Chain drive (520 pitch common) Transmission Oil: Dedicated motorcycle transmission oil (e.g., SAE 75W-90 GL-4) or engine oil depending on shared lubrication. Check manual. 📐 Dimensions Exterior Wheelbase: Approximately 1475 mm (58.1 inches) Weights Dry Weight: Approximately 134 kg (295 lbs) Wet Weight: Approximately 147 kg (324 lbs) (with all fluids) 🛡️ Safety Features Ratings Safety Standards: Designed to meet European roadworthiness standards (CE/COC where applicable). Off-road models may have different specifications. Active Features Braking System: Hydraulic disc brakes front and rear. Brembo calipers often fitted. Tire Specification Front: 120/70-17 (typical for SXV) Tire Specification Rear: 160/60-17 (typical for SXV) Passive Features Frame Construction: Chromoly steel trellis frame for rigidity and lightweight. 💡 Technology Features Infotainment Instrumentation: Digital LCD display providing speed, RPM, odometer, trip meters, and basic indicator lights. Driver Assistance ABS: ABS was generally not standard or widely available on these performance-oriented models during this period. Check specific model variants. Connectivity Diagnostics Port: On-board diagnostics (OBD) port for connecting diagnostic tools to read error...
Frame inspection for cracks or damage, steering head bearing service, swingarm maintenance, footpeg and control lever adjustments.
Bodywork And Trim:
Fairing removal and installation, seat service, plastics care and repair.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, chain adjustment and lubrication, brake fluid checks, coolant level checks, tire pressure checks.
Major Repairs:
Engine overhaul, transmission rebuild, suspension fork rebuild, brake system overhaul.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).
Wiring Diagrams:
Detailed electrical schematics for all systems.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications, and component tolerances.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to full engine and component rebuilds, including detailed troubleshooting guides.
📊 Manual Specifications
File Format
Digital Format:
PDF (Searchable Text, Printable Pages)
Print Quality
Print Quality If Printed:
High-resolution, professional printing with clear diagrams and text.
Binding Type
Binding Type If Printed:
Coil-bound or perfect-bound for durability and ease of use in a workshop environment.
Paper Type
Paper Type If Printed:
Durable, semi-gloss or matte paper stock resistant to workshop grease and fluids.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, 8-valve, DOHC V-twin
Displacement:
549 cc
Bore X Stroke:
80 mm x 54.8 mm (typical, may vary slightly)
Performance
Horsepower:
Approximately 60-65 HP (peak, dependent on specific tune and model year)
Torque:
Approximately 40-45 lb-ft (peak, dependent on specific tune and model year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Mikuni or Keihin throttle bodies common
Fuel Type:
Unleaded gasoline (95 RON or higher recommended)
Ignition
Ignition System:
Electronic ignition with digital mapping
Lubrication
Oil Type:
High-quality motorcycle synthetic oil, SAE 10W-40 or 15W-50 often recommended. Refer to manual for exact specification.
Oil Capacity:
Approximately 1.7 - 1.9 Liters (with filter change, check manual)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Clutch Type:
Wet, multi-plate, hydraulically operated
Features
Final Drive:
Chain drive (520 pitch common)
Transmission Oil:
Dedicated motorcycle transmission oil (e.g., SAE 75W-90 GL-4) or engine oil depending on shared lubrication. Check manual.
📐 Dimensions
Exterior
Wheelbase:
Approximately 1475 mm (58.1 inches)
Weights
Dry Weight:
Approximately 134 kg (295 lbs)
Wet Weight:
Approximately 147 kg (324 lbs) (with all fluids)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet European roadworthiness standards (CE/COC where applicable). Off-road models may have different specifications.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Brembo calipers often fitted.
Tire Specification Front:
120/70-17 (typical for SXV)
Tire Specification Rear:
160/60-17 (typical for SXV)
Passive Features
Frame Construction:
Chromoly steel trellis frame for rigidity and lightweight.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD display providing speed, RPM, odometer, trip meters, and basic indicator lights.
Driver Assistance
ABS:
ABS was generally not standard or widely available on these performance-oriented models during this period. Check specific model variants.
Connectivity
Diagnostics Port:
On-board diagnostics (OBD) port for connecting diagnostic tools to read error codes and sensor data.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 3,000-5,000 km or annually (refer to manual for precise interval)
Valve Adjustment:
Typically every 10,000-15,000 km, critical for performance and engine longevity.
Spark Plug Replacement:
Every 10,000-15,000 km
Fluid Specifications
Brake Fluid:
DOT 4 or DOT 5.1 (check manual for specific recommendation)
Coolant:
Ethylene glycol-based coolant, 50/50 mix with distilled water
Fork Oil:
Specific viscosity grade (e.g., SAE 5W or 10W) and level as per manual.
Known Issues
Common Wear Items:
Valve guide wear, fuel pump reliability, stator/regulator-rectifier issues (common on many high-performance bikes of this era), clutch slave cylinder leaks.
Maintenance Focus:
Regular valve adjustments and proper cooling system maintenance are crucial for this V-twin engine's health. Fuel mapping and air filter condition also significantly impact performance.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a long and successful history in motorcycle racing and performance road bikes, particularly known for its V-twin engines.
Model Evolution
Sxv Rxv Introduction:
The SXV/RXV platform represented Aprilia's push into the high-performance supermoto and off-road segments with a powerful V-twin engine, a departure from smaller displacement engines common in these classes at the time.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Press:
Highly praised by motorcycle press for its performance, handling, and unique V-twin character in the supermoto segment.
Ratings
Performance Class:
Considered top-tier in its class for power-to-weight ratio and agility.
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