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Aprilia Tuono 1000 2008 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Tuono 1000 Year: 2008 Product Name: Aprilia Tuono 1000 2008 Workshop Repair Service Manual PDF Download Codes Engine Code: Rotax V990 (V-twin) 👋 Introduction Market Position Category: Performance Naked Sportbike Competitive Analysis Competitors: Ducati Monster series, Triumph Speed Triple, KTM Super Duke Key Features Distinctive Features: Aggressive styling, powerful V-twin engine, advanced chassis, track-derived performance adapted for street use. 📋 Manual Details Coverage Areas Covered Models: All Models/Engines/Trim/Transmissions Types Page Count Estimated Page Count: Hundreds of pages (detailed count not specified but implied by 'hundreds of pages of diagrams and detailed information') Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix, Troubleshooting, Wiring Diagrams Procedures Included Procedures: Service, Maintenance, Troubleshooting, Repair, Disassembly, Assembly, Cleaning, Reinstallation, Diagnostics, Specific Vehicle/Equipment Repair Technical Depth Depth: Professional-level, detailed, comprehensive, including critical specifications, diagrams, and step-by-step instructions; same as used in local service/repair shops. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Functionality Zoom: Zoom IN/OUT Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, 90-degree V-twin, DOHC, 4 valves per cylinder Performance Displacement: 997.6 cc Bore X Stroke: 97 x 67.5 mm Compression Ratio: 10.5:1 Claimed Horsepower: Approx. 125 hp @ 9,500 rpm Claimed Torque: Approx. 70 lb-ft @ 7,500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), potentially with throttle bodies like Dell'Orto or similar. Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Lubrication System: Wet sump, oil cooler 🔧 Transmission Standard Type: 6-speed sequential, constant mesh Features Clutch: Hydraulically operated, multi-plate wet clutch Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2085 mm (82.1 in) Width: Approx. 780 mm (30.7 in) Height: Approx. 1160 mm (45.7 in) Weights Dry Weight: Approx. 192 kg (423 lbs) Wet Weight: Approx. 215 kg (474 lbs) Weight Distribution: 50/50 (typical for sportbikes, subject to rider and luggage) 🛡️ Safety Features Ratings Crash Safety: N/A (Motorcycle safety is typically assessed via independent testing and rider skill rather than standardized vehicle crash ratings). Active Features Braking System: Dual 320 mm semi-floating discs with radially mounted four-piston calipers (front), Single 220 mm disc with twin-piston caliper (rear). ABS was an optional feature on some models. Suspension Features: Adjustable front forks (preload, rebound, compression), adjustable rear shock absorber (preload, rebound, compression). 💡 Technology Features Infotainment Dashboard: Digital and analog instrumentation providing speed, RPM, fuel level, engine temperature, trip meters, clock, and warning lights. Driver Assistance ABS Availability: Optional (likely on later models or specific market variants). Connectivity Diagnostics: ECU diagnostics via proprietary connectors, detailed in the manual for accessing fault codes and live data. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 4,000-6,000 miles (6,000-10,000 km) or annually, whichever comes first. Refer to manual for precise intervals. Valve Clearance Check: Typically around 6,000-12,000 miles (10,000-20,000 km). Refer to manual for precise intervals. Fluid Specifications Engine Oil: Recommended: SAE 10W-40 or 15W-50 fully synthetic motorcycle oil meeting API SG/SH/SJ/SL or JASO MA/MA2 standards. Capacity: Approx. 3.5 - 4.0 liters (3.7 - 4.2 US qt) with filter change. (Consult manual for exact spec and capacity). Coolant: Ethylene glycol-based coolant with anti-corrosion additives. Mixture ratio 50% coolant / 50% distilled water. Capacity: Approx. 2.5 liters. Brake Fluid: DOT 4 or DOT 5.1 recommended. Check manual for specific DOT rating and manufacturer recommendations. Clutch Fluid: DOT 4 or DOT 5.1 recommended (if hydraulic clutch system). Check manual for specific DOT rating. Known Issues Common Wear Items: Clutch plates, fork seals, fuel pump O-rings, regulator/rectifier (prone to overheating on some Aprilias of this era), exhaust valve cables (if applicable to specific engine variant). Electrical Quirks: Potential issues with the dashboard/ECU connections, wiring harness wear, and stator output on older models. This manual would detail troubleshooting for these. 📚 Vehicle History Brand Heritage Brand Origin: Aprilia is an Italian motorcycle manufacturer with a strong racing pedigree, founded in 1945. Model Evolution Tuono Lineage: The Tuono is derived from the Aprilia RSV Mille sportbike, featuring a detuned engine and upright ergonomics for street usability while retaining high performance. Production Manufacturing Location: Italy 🏆 Awards & Recognition Recognitions Industry Perception: The Tuono 1000 is generally well-regarded for its exciting performance, engaging handling, and distinctive Italian character, often cited as a top-tier naked sportbike.
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Sku: 431830
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Aprilia Tuono 1000 2008 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Tuono 1000
Year:
2008
Product Name:
Aprilia Tuono 1000 2008 Workshop Repair Service Manual PDF Download
Codes
Engine Code:
Rotax V990 (V-twin)
👋 Introduction
Market Position
Category:
Performance Naked Sportbike
Competitive Analysis
Competitors:
Ducati Monster series, Triumph Speed Triple, KTM Super Duke
Key Features
Distinctive Features:
Aggressive styling, powerful V-twin engine, advanced chassis, track-derived performance adapted for street use.
📋 Manual Details
Coverage Areas
Covered Models:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Page Count:
Hundreds of pages (detailed count not specified but implied by 'hundreds of pages of diagrams and detailed information')
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix, Troubleshooting, Wiring Diagrams
Procedures Included
Procedures:
Service, Maintenance, Troubleshooting, Repair, Disassembly, Assembly, Cleaning, Reinstallation, Diagnostics, Specific Vehicle/Equipment Repair
Technical Depth
Depth:
Professional-level, detailed, comprehensive, including critical specifications, diagrams, and step-by-step instructions; same as used in local service/repair shops.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality
Zoom:
Zoom IN/OUT
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, 90-degree V-twin, DOHC, 4 valves per cylinder
Performance
Displacement:
997.6 cc
Bore X Stroke:
97 x 67.5 mm
Compression Ratio:
10.5:1
Claimed Horsepower:
Approx. 125 hp @ 9,500 rpm
Claimed Torque:
Approx. 70 lb-ft @ 7,500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), potentially with throttle bodies like Dell'Orto or similar.
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Lubrication System:
Wet sump, oil cooler
🔧 Transmission
Standard
Type:
6-speed sequential, constant mesh
Features
Clutch:
Hydraulically operated, multi-plate wet clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2085 mm (82.1 in)
Width:
Approx. 780 mm (30.7 in)
Height:
Approx. 1160 mm (45.7 in)
Weights
Dry Weight:
Approx. 192 kg (423 lbs)
Wet Weight:
Approx. 215 kg (474 lbs)
Weight Distribution:
50/50 (typical for sportbikes, subject to rider and luggage)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycle safety is typically assessed via independent testing and rider skill rather than standardized vehicle crash ratings).
Active Features
Braking System:
Dual 320 mm semi-floating discs with radially mounted four-piston calipers (front), Single 220 mm disc with twin-piston caliper (rear). ABS was an optional feature on some models.
Suspension Features:
Adjustable front forks (preload, rebound, compression), adjustable rear shock absorber (preload, rebound, compression).
💡 Technology Features
Infotainment
Dashboard:
Digital and analog instrumentation providing speed, RPM, fuel level, engine temperature, trip meters, clock, and warning lights.
Driver Assistance
ABS Availability:
Optional (likely on later models or specific market variants).
Connectivity
Diagnostics:
ECU diagnostics via proprietary connectors, detailed in the manual for accessing fault codes and live data.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 4,000-6,000 miles (6,000-10,000 km) or annually, whichever comes first. Refer to manual for precise intervals.
Valve Clearance Check:
Typically around 6,000-12,000 miles (10,000-20,000 km). Refer to manual for precise intervals.
Fluid Specifications
Engine Oil:
Recommended: SAE 10W-40 or 15W-50 fully synthetic motorcycle oil meeting API SG/SH/SJ/SL or JASO MA/MA2 standards. Capacity: Approx. 3.5 - 4.0 liters (3.7 - 4.2 US qt) with filter change. (Consult manual for exact spec and capacity).
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives. Mixture ratio 50% coolant / 50% distilled water. Capacity: Approx. 2.5 liters.
Brake Fluid:
DOT 4 or DOT 5.1 recommended. Check manual for specific DOT rating and manufacturer recommendations.
Clutch Fluid:
DOT 4 or DOT 5.1 recommended (if hydraulic clutch system). Check manual for specific DOT rating.
Known Issues
Common Wear Items:
Clutch plates, fork seals, fuel pump O-rings, regulator/rectifier (prone to overheating on some Aprilias of this era), exhaust valve cables (if applicable to specific engine variant).
Electrical Quirks:
Potential issues with the dashboard/ECU connections, wiring harness wear, and stator output on older models. This manual would detail troubleshooting for these.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian motorcycle manufacturer with a strong racing pedigree, founded in 1945.
Model Evolution
Tuono Lineage:
The Tuono is derived from the Aprilia RSV Mille sportbike, featuring a detuned engine and upright ergonomics for street usability while retaining high performance.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Perception:
The Tuono 1000 is generally well-regarded for its exciting performance, engaging handling, and distinctive Italian character, often cited as a top-tier naked sportbike.
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