Arctic Cat 2004 650 V 2 4X4 FIS CAT GREEN SE NA A2004ISR4BNAA [Parts Manual]
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The Arctic Cat 650 V-Twin 4x4 FIS SE is a robust All-Terrain Vehicle (ATV) from 2004, distinguished by its powerful V-twin engine and Electronic Fuel Injection (EFI) for enhanced performance and responsiveness. Designed for recreational riders, hunters, farmers, and utility users, this model offers 4x4 capability and Independent Front and Rear Suspension (IFS) for superior handling and comfort across varied terrain. The SE (Special Edition) trim signifies potential cosmetic enhancements and a premium package, positioning it as a capable and reliable option within its competitive segment, known for its strong power and torque delivery. This Parts Manual, presented in English, offers comprehensive coverage for the Arctic Cat 650 V-Twin 4x4 FIS SE. It details the disassembly and assembly of all major vehicle components, including the engine, drivetrain, suspension, braking system, fuel and air systems, electrical system, body, and chassis. With detailed illustrations, exploded views, and OEM part numbers, this manual is an essential resource for identifying and ordering correct replacement parts, performing maintenance, and understanding the vehicle's construction. Its factory-level detail ensures accuracy for owners and technicians alike. 🏷️ Basic Information Identification Make: Arctic Cat Model: 650 V-Twin 4x4 FIS SE Year: 2004 Chassis Code: A2004ISR4BNAA Trim Level: SE (Special Edition) Color Code: CAT GREEN Codes Product Code: A2004ISR4BNAA 👋 Introduction Market Position Category: All-Terrain Vehicle (ATV) Target Audience: Recreational riders, hunters, farmers, and utility users seeking a robust 4x4 ATV. Competitive Analysis Competitors: Polaris Sportsman, Yamaha Grizzly, Can-Am Outlander, Kawasaki Prairie. Key Features Engine Configuration: V-twin engine, known for its power and torque delivery. Drivetrain: 4x4 capability with Electronic Fuel Injection (EFI) for improved throttle response and starting. Suspension: Independent Front and Rear Suspension (IFS) for better handling and ride comfort over varied terrain. Special Edition: SE (Special Edition) trim typically includes cosmetic upgrades and possibly enhanced features over base models. 📋 Manual Details Coverage Areas Manual Type: Factory Parts Manual Language: English Format: PDF Download Availability: Instant Download Page Count Page Count Estimated: N/A (Digital PDF, typically hundreds of pages of content) 📖 Manual Coverage Systems Covered Engine Overhaul: Disassembly and assembly of engine components, including crankshaft, pistons, cylinder, cylinder head, camshaft, valves, cam chain, timing, magneto, water pump, oil filter/pump. Drivetrain Components: Covers primary drive, secondary drive, secondary transmission, drive train assembly, front drive gearcase. Suspension Steering: Front suspension, rear suspension, steering system, sway bar. Braking System: Front brake, rear brake, parking brake. Fuel And Air: Air intake system, throttle body, gas tank. Cooling System: Cooling system components, water pump. Electrical System: Battery and starter motor, magneto, wiring harness. Body And Chassis: Frame and related parts, canopy and taillight, cargo box and tailgate, dash, floor panel, hood and headlight, tilt frame. Clutch And Transmission: Clutch system, V-belt drive, secondary drive, secondary transmission, gear shifting mechanism, shifter. Exhaust System: Engine and exhaust system components. Wheels And Tires: Wheel and tire components. Procedures Included Disassembly Assembly: Detailed instructions for dismantling and reassembling virtually all major vehicle components. Parts Identification: Comprehensive parts lists with diagrams for identifying and ordering correct replacement parts. Troubleshooting: While primarily a parts manual, the detailed diagrams and component breakdown implicitly support troubleshooting by identifying specific parts. Maintenance Procedures: Provides the necessary part information for performing scheduled maintenance and repairs. Technical Depth Depth Level: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Illustrations: Features detailed illustrations and exploded views for clear part identification and assembly guidance. Part Numbering: Includes OEM part numbers for precise ordering and replacement. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Zoom Capability: Zoomable for detailed examination of illustrations and text. Print Quality Printability: Printable pages for physical reference. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) System Requirements Required Software: Adobe Reader, Foxit Reader, or any compatible PDF reader. ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, liquid-cooled, 4-stroke Displacement: 635 cc (approximately) Bore X Stroke: Not explicitly stated in product description, but typical for this class of engine. Valve Train: SOHC (Single Overhead Camshaft), 4 valves per cylinder (typical for V-twin designs of this era). Performance Horsepower: Estimated 45-50 HP (based on general knowledge of Arctic Cat 650 engines of this era). Torque: Not explicitly stated, but V-twin configuration suggests strong low-end torque. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Cooling Cooling Method: Liquid-cooled with radiator and fan 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: 2WD / 4WD selectable, with Front Differential Lock (FIS - Full Information System, likely referring to the electronic engagement). Gear Reduction: High and Low range, Reverse. Features Clutch Type: CVT drive and driven clutches with V-belt. Final Drive: Shaft drive to front and rear differentials. 📐 Dimensions Exterior Length: Not specified, but typically around 80-85 inches for...
The Arctic Cat 650 V-Twin 4x4 FIS SE is a robust All-Terrain Vehicle (ATV) from 2004, distinguished by its powerful V-twin engine and Electronic Fuel Injection (EFI) for enhanced performance and responsiveness. Designed for recreational riders, hunters, farmers, and utility users, this model offers 4x4 capability and Independent Front and Rear Suspension (IFS) for superior handling and comfort across varied terrain. The SE (Special Edition) trim signifies potential cosmetic enhancements and a premium package, positioning it as a capable and reliable option within its competitive segment, known for its strong power and torque delivery.
This Parts Manual, presented in English, offers comprehensive coverage for the Arctic Cat 650 V-Twin 4x4 FIS SE. It details the disassembly and assembly of all major vehicle components, including the engine, drivetrain, suspension, braking system, fuel and air systems, electrical system, body, and chassis. With detailed illustrations, exploded views, and OEM part numbers, this manual is an essential resource for identifying and ordering correct replacement parts, performing maintenance, and understanding the vehicle's construction. Its factory-level detail ensures accuracy for owners and technicians alike.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
650 V-Twin 4x4 FIS SE
Year:
2004
Chassis Code:
A2004ISR4BNAA
Trim Level:
SE (Special Edition)
Color Code:
CAT GREEN
Codes
Product Code:
A2004ISR4BNAA
👋 Introduction
Market Position
Category:
All-Terrain Vehicle (ATV)
Target Audience:
Recreational riders, hunters, farmers, and utility users seeking a robust 4x4 ATV.
Electronic 4WD engagement and potentially a limited-slip front differential (FIS system). No advanced electronic stability control or traction control systems as found in modern vehicles.
Connectivity
Connectivity Features:
None beyond basic electrical system for lights and ignition.
🔧 Maintenance
Service Intervals
Oil Change Engine:
Typically every 100 hours or 1 year (refer to full service manual for exact intervals).
Air Filter Cleaning:
Check and clean as needed, especially in dusty conditions (refer to full service manual).
Spark Plug Replacement:
Typically every 1000-2000 hours or 2 years.
Coolant Flush:
Every 2 years or 200 hours.
Clutch Belt Inspection:
Regular inspection for wear and damage, replacement as needed (dependent on usage).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 Synthetic motorcycle/ATV oil (meeting API SG or higher specifications).
Engine Oil Capacity:
Approximately 2.8 US quarts (2.65 liters) with filter change.
Coolant Type:
Ethylene glycol based antifreeze (50/50 mix with distilled water).
Front Gearcase Oil:
SAE 80W-90 Hypoid Gear Oil (API GL-5).
Rear Differential Oil:
SAE 80W-90 Hypoid Gear Oil (API GL-5).
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Known Issues
Efi Problems:
EFI systems can sometimes develop issues with fuel pump, injectors, or sensors; proper diagnostics are key.
Cv Boots:
CV joint boots are prone to tearing from impacts or wear, leading to contamination and joint failure.
Suspension Wear:
Like any ATV, suspension bushings and ball joints can wear over time, affecting handling.
Belt Slippage:
Improper belt tension or wear can lead to slippage and reduced power transfer.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Arctic Cat (Textron Off Road) is an American manufacturer with a long history in snowmobiles and off-road vehicles.
Model Evolution
Development:
The 650 V-Twin was a significant model for Arctic Cat, featuring a powerful V-twin engine and advanced (for its time) EFI and 4WD systems. It was a strong contender in the premium utility ATV market.
Predecessors:
Arctic Cat had previous models, but the 650 V-twin marked a step up in engine size and technology.
Production
Production Years:
The 650 V-Twin was produced for several years, with variations and updates. The 2004 model is part of this generation.
🏆 Awards & Recognition
Recognitions
Atv Reviews 2004:
While specific awards for the 2004 model aren't readily available, the Arctic Cat 650 V-Twin was generally well-regarded by ATV publications for its power and capability in its class at the time of release.
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