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Audi 100 1982-1991 Factory Service Repair Manual
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Basic Information Identification Make: Audi Model: 100 Generation: Third Generation (Type 44) Model Years Covered: 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991 Codes Chassis Code: Type 44...
Type: Cars
Verkoper:
Sku: 103996
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| Basic Information | |
| Identification | |
| Make: | Audi |
| Model: | 100 |
| Generation: | Third Generation (Type 44) |
| Model Years Covered: | 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991 |
| Codes | |
| Chassis Code: | Type 44 |
| Introduction | |
| Market Position | |
| Market Position: | Premium executive sedan segment, known for its sophisticated engineering and Quattro all-wheel-drive system. |
| Unique Selling Points: | Offers significant cost savings on labor (estimated $50-$60 per hour) by enabling owners to perform their own maintenance and repairs. |
| Competitive Analysis | |
| Competitive Analysis: | Competed with vehicles like the BMW 5 Series, Mercedes-Benz E-Class, and Volvo 700 series, offering a blend of comfort, performance, and advanced technology for its era. |
| Key Features | |
| Key Features: | Pioneered aerodynamic design, introduction of Quattro AWD, advanced safety features for its time, spacious interior, and high-quality build. |
| Manual Details | |
| Coverage Areas | |
| Coverage Areas: | All styles and variants of the Audi 100 from 1982-1991 |
| Page Count | |
| Page Count Estimate: | Hundreds of pages |
| Manual Type | |
| Manual Type: | Factory Service Repair Manual |
| Authenticity: | Actual Genuine Factory Repair Manuals, not third-party reproductions. |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Accessibility: | Downloadable for immediate access, compatible with all PC-based Windows operating systems and Mac. Can be burned to CD-ROM. |
| Manual Coverage | |
| Systems Covered | |
| Systems Covered: | General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle |
| Wiring Diagrams Detail: | Detailed wiring diagrams covering all major electrical systems, including engine management, lighting, instrumentation, power accessories, and HVAC. |
| Chassis Body Coverage: | Detailed information on chassis components, body panel repair, door mechanisms, window regulators, sunroof operation, and interior trim removal/installation. |
| Restraint System Coverage: | Information pertaining to seatbelt operation, maintenance, and potential airbag system components if applicable to specific models/years. |
| Procedures Included | |
| Procedures Included: | Step-by-step repair procedures, detailed diagnostics, maintenance schedules, component replacement, system adjustments, troubleshooting guides, tune-ups, rebuilds, restorations |
| Engine Repair Procedures: | Complete engine overhaul procedures, including disassembly, inspection, cleaning, machining specifications, assembly, and torquing sequences for various inline-5 and V6 engines. |
| Transmission Repair Procedures: | Detailed procedures for manual and automatic transmission servicing, including clutch replacement, gear set inspection, torque converter servicing, and valve body diagnostics. |
| Brake System Procedures: | Service and repair of hydraulic brake systems, including disc brake pad/rotor replacement, caliper overhaul, brake line bleeding, parking brake adjustment, and ABS system troubleshooting. |
| Suspension Steering Procedures: | Repair and replacement of suspension components (shocks, struts, control arms, bushings), wheel alignment specifications, steering system service (power steering pump, rack and pinion). |
| Fuel Injection Procedures: | Diagnosis and repair of fuel injection systems, including fuel pressure testing, injector servicing, fuel pump diagnosis, and air flow meter calibration. |
| Engine Control System Procedures: | Diagnosis and repair of engine control units (ECUs), sensors (e.g., MAF, O2, temp sensors), ignition timing, and idle speed control systems. |
| Heating Air Conditioning Procedures: | Troubleshooting and repair of HVAC systems, including refrigerant handling (where applicable), blower motor, compressor clutch, climate control panel diagnostics, and heater core replacement. |
| Emissions System Procedures: | Service and diagnosis of emission control systems, including catalytic converters, exhaust gas recirculation (EGR) systems, and evaporative emission control (EVAP) systems. |
| Technical Depth | |
| Technical Depth: | Comprehensive, covering fundamentals to advanced diagnostics and repair, designed for professional technicians and owners alike. |
| Troubleshooting Guide: | Advanced troubleshooting guide with flowcharts and diagnostic trees to identify and resolve a wide range of common and uncommon problems. |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Software Requirements: | Adobe PDF Reader. |
| Print Quality | |
| Print Quality: | High resolution, fully printable (individual pages or entire manual) |
| Binding Type | |
| Binding Type: | Digital download (printable) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Primary Engine Options: | Inline-5 cylinder (various displacements including 2.0L, 2.2L, 2.3L) and V6 engines (2.6L, 2.8L) depending on model year and market. Turbocharged variants were also available (e.g., Audi 200). |
| Common Engine Codes: | Examples include the KV (2.2L 10v Turbo), MC (2.2L 10v NA), JM (2.3L 10v NA), AAR (2.3L 10v NA), AA/AAD (2.3L 10v NA - later versions). |
| Performance | |
| Performance Overview: | Engine performance varied by model and engine variant, ranging from adequate for daily driving to spirited performance in turbocharged or higher displacement models. |
| Fuel System | |
| Fuel System Type: | Fuel Injection (Bosch K-Jetronic, CIS-E, Motronic depending on year and engine) |
| Transmission | |
| Standard | |
| Standard Transmission: | 5-speed Manual Transaxle |
| Optional | |
| Optional Transmission: | 3-speed or 4-speed Automatic Transaxle (e.g., ZF 4HP22) |
| Features | |
| Transmission Features: | Front-wheel drive standard; Quattro permanent all-wheel drive optional on many models. |
| Dimensions | |
| Exterior | |
| Exterior Dimensions Overview: | Sedan and Avant (wagon) body styles. Length approximately 4.7-4.8 meters, width around 1.7-1.8 meters, height around 1.4-1.5 meters. Specific dimensions varied slightly by year and body type. |
| Interior | |
| Interior Dimensions Overview: | Designed for comfort and space, offering ample legroom and headroom for front and rear occupants, reflecting its executive sedan positioning. |
| Cargo | |
| Cargo Dimensions Overview: | Trunk space in sedan, significantly more with folding rear seats in the Avant wagon variant. |
| Weights | |
| Curb Weight Range: | Approximately 1300 kg to 1500 kg, depending on engine, drivetrain, and body style. |
| Safety Features | |
| Ratings | |
| Safety Ratings Overview: | N/A (Modern crash testing standards were not as prevalent or standardized during this period for official ratings). |
| Active Features | |
| Active Safety Features: | Anti-lock Braking System (ABS) became available/standard on higher trims and later models. Quattro AWD offered enhanced traction. |
| Passive Features | |
| Passive Safety Features: | Front and rear crumple zones, safety-designed steering column, impact-absorbing interior panels, three-point seatbelts. Some later models may have had driver's side airbags as an option. |
| Technology Features | |
| Infotainment | |
| Infotainment Features: | Basic analog or digital radio, cassette player. Optional premium sound systems. Climate control systems (manual or automatic). Cruise control. |
| Driver Assistance | |
| Driver Assistance Features: | ABS (Anti-lock Braking System) on some models. Quattro AWD for enhanced traction and stability. |
| Connectivity | |
| Connectivity Features: | N/A (No integrated Bluetooth or modern connectivity features as standard). |
| Maintenance | |
| Service Intervals | |
| Service Intervals Overview: | Typical intervals include oil and filter changes every 5,000-7,500 miles (or annually), spark plug replacement every 20,000-30,000 miles, timing belt replacement every 40,000-60,000 miles (critical on inline-5 engines), and brake fluid flush every 2 years. |
| Fluid Specifications | |
| Engine Oil Specification: | API SG/SH rated, SAE 5W-30, 5W-40, or 10W-40, depending on climate. Consult manual for precise VW specifications (e.g., VW 500 00). Oil capacity typically 4-5 liters. |
| Coolant Specification: | Ethylene Glycol based antifreeze, typically G11 specification (blue/green) or equivalent. 50/50 mix with distilled water. Capacity approximately 7-8 liters. |
| Brake Fluid Specification: | DOT 3 or DOT 4. |
| Transmission Fluid Manual: | Gear oil, e.g., GL-4 SAE 75W-90 or 80W-90. Capacity approx. 2.0-2.5 liters. |
| Transmission Fluid Automatic: | ATF DEXRON III (or manufacturer equivalent). Capacity approx. 3.5-4.0 liters for torque converter/transmission. |
| Known Issues | |
| Known Issues Overview: | Common issues include aging rubber hoses and seals leading to vacuum leaks, fuel system component wear (injectors, fuel pumps), potential cooling system leaks (radiator, water pump), electrical gremlins in older wiring harnesses, and wear in suspension components like ball joints and control arm bushings. Timing belt failure can cause catastrophic engine damage. Early Quattro systems might require maintenance of the viscous coupling. |
| Common Maintenance Items: | Regular replacement of timing belt and tensioner, coolant system checks for leaks, maintaining clean fuel injectors, checking for vacuum leaks, and inspecting suspension wear. |
| Vehicle History | |
| Brand Heritage | |
| Brand Heritage: | Audi, part of the Volkswagen Group, has a long history of engineering innovation and performance, particularly with its quattro all-wheel-drive system. |
| Model Evolution | |
| Model Evolution: | The Type 44 generation represented a significant styling and engineering update over its predecessor, adopting a more aerodynamic and contemporary design. It introduced innovations like galvanized unibody construction for corrosion resistance and further refined the Quattro system. |
| Production | |
| Production Period: | 1982-1991 (for this generation) |
| Awards & Recognition | |
| Recognitions | |
| Recognitions Overview: | The Audi 100 (Type 44) was recognized for its aerodynamic design, often praised for setting new benchmarks in automotive wind tunnel testing. It was also lauded for its pioneering Quattro system, which significantly influenced the automotive industry. |
| Ratings | |
| Ratings Overview: | Consumer and automotive press reviews often highlighted its build quality, comfort, and technological advancements for the era. |