Audi A4 Workshop Service & Repair Manual 2003
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🏷️ Basic Information Identification Make: Audi Model: A4 Year: 2003 Codes Chassis Code: B6 (Typ 8E/8H) 👋 Introduction Market Position Segment: Compact Executive Sedan/Avant (Wagon) Competitive Analysis Key Competitors: BMW 3 Series, Mercedes-Benz C-Class, Lexus IS, Infiniti G35 Key Features Brand Strengths: Quattro all-wheel drive, refined interior, sophisticated styling, strong performance. Model Highlights: Introduction of the B6 platform, significant updates in design, safety, and technology over the previous B5 generation. 📋 Manual Details Coverage Areas Primary Market Coverage: North America & Europe Page Count Estimated Pages: 1500-2500 Manual Type Type: Workshop Service & Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants), Transmission (manual & automatic), Drivetrain (FWD & Quattro AWD) Chassis: Suspension (front & rear), Steering, Brakes (ABS, ESP), Wheels & Tires Electrical: 12V System, Lighting, Instrumentation, Audio System, Immobilizer, ECU Diagnostics Body And Interior: Body Panels, Doors, Windows, Seats, HVAC System, Airbags Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks & Changes Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis & Replacement Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, OBD-II Code Explanations & Resolutions Technical Depth Depth: Comprehensive: From basic maintenance to full engine and transmission rebuilds, including detailed wiring diagrams and component specifications. 📊 Manual Specifications File Format Quality: High-resolution, searchable text, with clear diagrams and illustrations. Print Quality Printable: Yes, designed for printing specific sections or the entire manual. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Example 1: 1.8T (AVJ, AMB) Engine Displacement 1: 1.8 Liters (1781 cc) Engine Configuration 1: Inline 4-Cylinder, Turbocharged Engine Horsepower 1: 170 hp @ 5900 rpm Engine Torque 1: 164 lb-ft (225 Nm) @ 1950-4500 rpm Engine Code Example 2: 2.0L (ALT) Engine Displacement 2: 2.0 Liters (1984 cc) Engine Configuration 2: Inline 4-Cylinder, Naturally Aspirated Engine Horsepower 2: 130 hp @ 5700 rpm Engine Torque 2: 136 lb-ft (185 Nm) @ 3300 rpm Engine Code Example 3: 3.0L V6 (ASN, BBK) Engine Displacement 3: 3.0 Liters (2976 cc) Engine Configuration 3: V6, Naturally Aspirated Engine Horsepower 3: 220 hp @ 6300 rpm Engine Torque 3: 221 lb-ft (300 Nm) @ 3200 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-Port Fuel Injection (MPFI) Fuel Type: Premium Unleaded Gasoline (91 Octane Recommended) Performance Engine Management System: Bosch Motronic ME 7.5 or similar 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual (e.g., GBE, FGB) Optional Transmission Type 2: 5-Speed Tiptronic Automatic (e.g., 01V, 01J CVT) Features Drivetrain Options: Front-Wheel Drive (FWD), Quattro All-Wheel Drive (AWD) Automatic Transmission Modes: Drive (D), Sport (S), Manual (Tiptronic) shift mode 📐 Dimensions Exterior Length Sedan: 4574 mm (179.9 in) Width: 1766 mm (69.5 in) Height: 1420 mm (55.9 in) Wheelbase: 2642 mm (104.0 in) Cargo Trunk Volume Sedan: 460 Liters (16.2 cu ft) Weights Curb Weight FWD 1 8T: ~1480 kg (3260 lbs) Curb Weight Quattro 3 0: ~1640 kg (3615 lbs) 🛡️ Safety Features Ratings NHTSA Frontal Driver: Good NHTSA Frontal Passenger: Good IIHS Side Impact: Acceptable Active Features Electronic Stability Control: Standard (ESP - Electronic Stability Program) Anti Lock Brakes: Standard (ABS - Anti-lock Braking System) Passive Features Airbags: Frontal, Side-Impact (Thorax), and Optional Side Curtain Airbags Seatbelts: 3-point Inertia Reel Seatbelts with Pretensioners 💡 Technology Features Infotainment Audio System: Optional Audi Symphony or Concert sound systems with CD player. Cassette player may be present on base models. Navigation: Optional Audi Navigation System (RNS-D or similar) Driver Assistance Cruise Control: Standard Parking Assistance: Optional rear parking sensors (Audi Parking System). Connectivity Phone Integration: Optional Bluetooth hands-free interface (depending on trim and options). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 miles or 1 year, whichever comes first (with synthetic oil). Timing Belt Interval: N/A for 1.8T and 2.0L (uses timing chain); 2.0 TFSI (not in base 2003 A4, but later B7) uses chain. For 3.0L V6 (ASN, BBK) uses a timing belt, typically replaced at 70,000-100,000 miles or 5-7 years. Fluid Specifications Engine Oil Type: SAE 5W-40 Synthetic (VW 502 00 / 505 00 specification recommended) Coolant Type: G12+ (Pink) Antifreeze / Coolant (VAG specification) Brake Fluid Type: DOT 4 (VW TL 766-Z or DOT 4 Plus) Transmission Fluid Manual: G 052 171 A2 (or equivalent synthetic API GL-4 75W-90) Transmission Fluid Automatic: G 055 005 A2 (or equivalent ATF, e.g., Lifeguardfluid5) Known Issues Ignition Coils: Common failure, especially on 1.8T engines, leading to misfires. Pcv System: Clogged Positive Crankcase Ventilation (PCV) valve or hoses can lead to oil leaks, rough idle, or stalling. Oil Leaks: Valve cover gaskets, oil pan gaskets, and front crankshaft seals can degrade and leak. Suspension Components: Wear on control arm bushings, ball joints, and tie rod ends can lead to clunking noises and poor...
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