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AUDI B5 1999 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: A4 (B5 Chassis) Year: 1999 Codes Chassis Code: B5 Engine Codes Covered: AEB, ATW, AWM (1.8L Turbo), AHA, APB (2.8L V6) 👋 Introduction Market Position Segment: Compact Executive Sedan/Wagon Competitive Analysis Competitors: BMW 3 Series (E46), Mercedes-Benz C-Class (W202), Lexus IS (XE10), Volvo S40/V40 Key Features Platform Highlights: Audis first major foray into front-wheel drive and Haldex all-wheel drive (Quattro) in the compact executive segment, known for its refined interior and solid build quality. Target Audience: Discerning buyers seeking a balance of performance, comfort, and premium features, often DIY enthusiasts or those prioritizing long-term maintenance documentation. 📋 Manual Details Coverage Areas Coverage: Full Service, Maintenance, Troubleshooting, Repair, Diagnostics Page Count Estimated Page Count: 1500+ Manual Type Type: Professional Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, crankshaft, pistons, timing belt/chain, lubrication system, cooling system Engine Management: Fuel injection, ignition system, emissions control, ECU diagnostics, sensor data Transmission: Manual transmission (5-speed & 6-speed Quattro), Automatic transmission (Tiptronic - 4-speed), clutch, driveshafts, differentials Suspension: Front suspension (MacPherson strut), Rear suspension (multi-link), shocks, springs, control arms, bushings Brakes: Front and rear disc brakes, ABS system, hydraulic lines, master cylinder, brake pads and rotors Steering: Power steering system, steering rack, tie rods, steering column Electrical System: Battery, charging system, starter motor, lighting, fuses, relays, wiring diagrams, instrument cluster Body And Chassis: Body panels, doors, hood, trunk, bumpers, interior trim, chassis components HVAC: Heating, ventilation, air conditioning system, compressor, refrigerant, climate control modules Procedures Included Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid) Repair: Engine overhaul, transmission rebuild, suspension component replacement, brake service, electrical component repair, bodywork repair Troubleshooting: Diagnostic fault codes (DTCs), common drivability issues, electrical gremlins, performance problems Diagnostics: OBD-II diagnostics, scan tool usage, live data interpretation, sensor testing Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures. 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality: High-resolution, printable pages Binding Type Binding Format: Digital download (not applicable for print) Paper Type Paper Format: Digital (not applicable for print) ⚙️ Engine Specifications Primary Engine 1.8T Engine Variant: 1.8L DOHC 20-valve turbocharged inline-4 (AEB, ATW, AWM) 1.8T Horsepower: 150 hp @ 5700 rpm 1.8T Torque: 155 lb-ft @ 1950-5000 rpm (162 lb-ft with ATW/AWM) 2.8L V6 Engine Variant: 2.8L DOHC 30-valve V6 (AHA, APB) 2.8L V6 Horsepower: 190 hp @ 6000 rpm 2.8L V6 Torque: 207 lb-ft @ 3200 rpm Performance 0 60 Mph 1.8T FWD: Approx. 8.7 seconds 0 60 Mph 1.8T Quattro: Approx. 8.1 seconds 0 60 Mph 2.8 Quattro: Approx. 7.0 seconds Fuel System Fuel Delivery 1.8T: Multi-point fuel injection (MPI), Bosch Motronic ECU Fuel Delivery 2.8: Multi-point fuel injection (MPI), Bosch Motronic ECU Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher) 🔧 Transmission Standard Standard Transmission: 5-speed Manual (FWD and Quattro) Optional Optional Transmission: 4-speed Automatic with Tiptronic (FWD and Quattro) Features AWD System: Torsen center differential (Quattro models) Manual Transmission Fluid Spec: G 052 171 A2 (or equivalent API GL-4, SAE 75W-90 synthetic) Automatic Transmission Fluid Spec: G 052 162 A1 (or equivalent ATF, e.g., Dexron III/Mercon) 📐 Dimensions Exterior Length: Sedan: 177.7 in (4513 mm) / Avant: 180.5 in (4585 mm) Width: 69.4 in (1763 mm) Height: Sedan: 55.4 in (1407 mm) / Avant: 55.0 in (1397 mm) Wheelbase: 103.2 in (2621 mm) Weights Curb Weight 1.8T FWD: Approx. 3000 lbs (1360 kg) Curb Weight 1.8T Quattro: Approx. 3150 lbs (1430 kg) Curb Weight 2.8 Quattro: Approx. 3400 lbs (1540 kg) Cargo Cargo Volume Sedan: 13.7 cu ft (388 L) Cargo Volume Avant: 36.5 cu ft (1033 L) / 65.0 cu ft (1841 L) with rear seats folded 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (Driver/Passenger) IIHS Side Impact: Good (for models equipped with side airbags) Active Features ABS: Standard on all models Traction Control: Standard on Quattro models (ASR) Passive Features Airbags: Front airbags (driver and passenger), Optional front side airbags Seatbelts: Three-point inertia-reel seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: Factory Audi Symphony or Concert audio systems, optional CD changer Navigation: Optional Audi Navigation System (non-color, screen-based) Driver Assistance Cruise Control: Standard on most models Connectivity Cellular Integration: Optional cellular telephone preparation with hands-free system (early implementation) 🔧 Maintenance Service Intervals Oil Change Interval: 7,500 miles (12,000 km) or 12 months, whichever comes first Timing Belt Replacement 1.8T: Every 70,000 - 90,000 miles (110,000 - 145,000 km) or 5-7 years Timing Belt Replacement 2.8 V6: Every 70,000 - 90,000 miles (110,000 - 145,000 km) or 5-7 years Spark Plug Replacement 1.8T: Approx. 60,000 miles (97,000 km) Spark Plug...
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Labels: 1999 Audi B5 Car
AUDI B5 1999 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Audi
Model:
A4 (B5 Chassis)
Year:
1999
Codes
Chassis Code:
B5
Engine Codes Covered:
AEB, ATW, AWM (1.8L Turbo), AHA, APB (2.8L V6)
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Wagon
Competitive Analysis
Competitors:
BMW 3 Series (E46), Mercedes-Benz C-Class (W202), Lexus IS (XE10), Volvo S40/V40
Key Features
Platform Highlights:
Audis first major foray into front-wheel drive and Haldex all-wheel drive (Quattro) in the compact executive segment, known for its refined interior and solid build quality.
Target Audience:
Discerning buyers seeking a balance of performance, comfort, and premium features, often DIY enthusiasts or those prioritizing long-term maintenance documentation.
📋 Manual Details
Coverage Areas
Coverage:
Full Service, Maintenance, Troubleshooting, Repair, Diagnostics
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Professional Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, timing belt/chain, lubrication system, cooling system
Engine Management:
Fuel injection, ignition system, emissions control, ECU diagnostics, sensor data
Transmission:
Manual transmission (5-speed & 6-speed Quattro), Automatic transmission (Tiptronic - 4-speed), clutch, driveshafts, differentials
Suspension:
Front suspension (MacPherson strut), Rear suspension (multi-link), shocks, springs, control arms, bushings
Brakes:
Front and rear disc brakes, ABS system, hydraulic lines, master cylinder, brake pads and rotors
Steering:
Power steering system, steering rack, tie rods, steering column
Electrical System:
Battery, charging system, starter motor, lighting, fuses, relays, wiring diagrams, instrument cluster
Body And Chassis:
Body panels, doors, hood, trunk, bumpers, interior trim, chassis components
HVAC:
Heating, ventilation, air conditioning system, compressor, refrigerant, climate control modules
Procedures Included
Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid)
Repair:
Engine overhaul, transmission rebuild, suspension component replacement, brake service, electrical component repair, bodywork repair
Troubleshooting:
Diagnostic fault codes (DTCs), common drivability issues, electrical gremlins, performance problems
Diagnostics:
OBD-II diagnostics, scan tool usage, live data interpretation, sensor testing
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Print Quality:
High-resolution, printable pages
Binding Type
Binding Format:
Digital download (not applicable for print)
Paper Type
Paper Format:
Digital (not applicable for print)
⚙️ Engine Specifications
Primary Engine
1.8T Engine Variant:
1.8L DOHC 20-valve turbocharged inline-4 (AEB, ATW, AWM)
1.8T Horsepower:
150 hp @ 5700 rpm
1.8T Torque:
155 lb-ft @ 1950-5000 rpm (162 lb-ft with ATW/AWM)
2.8L V6 Engine Variant:
2.8L DOHC 30-valve V6 (AHA, APB)
2.8L V6 Horsepower:
190 hp @ 6000 rpm
2.8L V6 Torque:
207 lb-ft @ 3200 rpm
Performance
0 60 Mph 1.8T FWD:
Approx. 8.7 seconds
0 60 Mph 1.8T Quattro:
Approx. 8.1 seconds
0 60 Mph 2.8 Quattro:
Approx. 7.0 seconds
Fuel System
Fuel Delivery 1.8T:
Multi-point fuel injection (MPI), Bosch Motronic ECU
Fuel Delivery 2.8:
Multi-point fuel injection (MPI), Bosch Motronic ECU
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (FWD and Quattro)
Optional
Optional Transmission:
4-speed Automatic with Tiptronic (FWD and Quattro)
Features
AWD System:
Torsen center differential (Quattro models)
Manual Transmission Fluid Spec:
G 052 171 A2 (or equivalent API GL-4, SAE 75W-90 synthetic)
Automatic Transmission Fluid Spec:
G 052 162 A1 (or equivalent ATF, e.g., Dexron III/Mercon)
📐 Dimensions
Exterior
Length:
Sedan: 177.7 in (4513 mm) / Avant: 180.5 in (4585 mm)
Width:
69.4 in (1763 mm)
Height:
Sedan: 55.4 in (1407 mm) / Avant: 55.0 in (1397 mm)
Wheelbase:
103.2 in (2621 mm)
Weights
Curb Weight 1.8T FWD:
Approx. 3000 lbs (1360 kg)
Curb Weight 1.8T Quattro:
Approx. 3150 lbs (1430 kg)
Curb Weight 2.8 Quattro:
Approx. 3400 lbs (1540 kg)
Cargo
Cargo Volume Sedan:
13.7 cu ft (388 L)
Cargo Volume Avant:
36.5 cu ft (1033 L) / 65.0 cu ft (1841 L) with rear seats folded
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (Driver/Passenger)
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Features
ABS:
Standard on all models
Traction Control:
Standard on Quattro models (ASR)
Passive Features
Airbags:
Front airbags (driver and passenger), Optional front side airbags
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Factory Audi Symphony or Concert audio systems, optional CD changer
Navigation:
Optional Audi Navigation System (non-color, screen-based)
Driver Assistance
Cruise Control:
Standard on most models
Connectivity
Cellular Integration:
Optional cellular telephone preparation with hands-free system (early implementation)
🔧 Maintenance
Service Intervals
Oil Change Interval:
7,500 miles (12,000 km) or 12 months, whichever comes first
Timing Belt Replacement 1.8T:
Every 70,000 - 90,000 miles (110,000 - 145,000 km) or 5-7 years
Timing Belt Replacement 2.8 V6:
Every 70,000 - 90,000 miles (110,000 - 145,000 km) or 5-7 years
Spark Plug Replacement 1.8T:
Approx. 60,000 miles (97,000 km)
Spark Plug Replacement 2.8 V6:
Approx. 100,000 miles (160,000 km) (platinum-tipped)
Fluid Specifications
Engine Oil Capacity 1.8T:
4.5 quarts (4.3 L) with filter change (5W-40 or 0W-40 synthetic)
Engine Oil Capacity 2.8 V6:
6.2 quarts (5.9 L) with filter change (5W-40 or 0W-40 synthetic)
Coolant Type:
G12 (Pink) or G12+ (Purple) Antifreeze / Coolant concentrate, diluted 50/50 with distilled water
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
Ignition coil failure (1.8T), PCV valve issues (1.8T), coolant flange leaks, upper engine mount failure, ABS sensor failures, window regulator failures, climate control module issues.
Timing Belt Tensioner:
Critical to replace tensioner and idler pulleys with the timing belt; failure can lead to catastrophic engine damage.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Germany
Model Evolution
Generation Context:
The B5 generation Audi A4 was introduced in late 1994 in Europe and late 1995 in North America, succeeding the Audi 80/90. The 1999 model year saw minor updates and the introduction of the 1.8T engine to the US market.
Production
Production Period:
1995-2001 (North America)
Manufacturing Locations:
Germany, Mexico
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
Car and Driver's Ten Best list multiple times in the late 1990s.
Ratings
Consumer Reports Reliability:
Varied; generally average to above average for its era, with specific common issues noted.
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