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BARINA TK 1.6L 2005-2011 Workshop Service Repair Manual

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The Barina, specifically the TK platform and Third Generation (XC) models produced between 2005 and 2011, is a versatile vehicle available in both Hatchback and Notchback body styles. Engineered for global markets, this model represents a significant evolution in the Barina lineage, built upon the Opel Corsa C platform. It offers a range of inline 4-cylinder engines, including 1.2L, 1.4L, 1.5L, and 1.6L variants, with the latter available in naturally aspirated and potentially turbocharged configurations. Known for its practical design and economical operation, the Barina has been a popular choice for city driving and general commuting. Its engineering quality and reliability are supported by a 4-star ANCAP safety rating for certain configurations, highlighting its commitment to occupant protection. This comprehensive Electronic Workshop Service Repair Manual in English provides in-depth guidance for the Barina TK models. It covers all essential aspects of vehicle maintenance, diagnostics, and repair, including detailed procedures for powertrain, chassis, body, interior, and electrical systems. Owners and technicians will find extensive information on scheduled maintenance, fluid specifications, troubleshooting common issues, and component repair or replacement. The manual includes technical specifications, wiring diagrams, and schematics, enabling effective problem-solving and ensuring the longevity and optimal performance of the vehicle. It is designed to empower both professional mechanics and DIY enthusiasts with the knowledge required for all service and repair needs. 🏷️ Basic Information Identification Make: Holden Model: Barina Platform Code: TK Generation: Third Generation (XC Barina) Production Years Covered: 2005-2011 Vehicle Body Styles Covered: Hatchback and Notchback 👋 Introduction Market Position Target Audience: Professional mechanics and DIY enthusiasts seeking cost savings on repairs and maintenance Competitive Analysis Value Proposition: Provides dealer-level technical information, enabling self-sufficiency in repairs and maintenance, saving significant costs associated with professional labor. Key Features Accessibility: Immediately accessible upon download, no waiting for physical delivery, readable on any device with a PDF reader. Content Quality: Well-structured content with high-definition diagrams and detailed instructions for accuracy and clarity. Longevity: Permanent digital copy allows for long-term storage and access, mitigating risks associated with physical media failure. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Geographical Focus: Global (common mechanical and electrical systems for this platform) Page Count Estimated Page Count: Extensive (typical for a comprehensive workshop manual, exact count not provided but implied by depth of coverage) Manual Type Manual Type: Electronic Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control system, fuel system, cooling system, engine electrical, exhaust system, clutch system, automatic transmission, manual transmission Chassis: Anti-lock brake system, disc & drum brakes, hydraulic brakes, parking brake, drive axle system, suspension system, power steering, manual steering Body And Interior: Body repair system, exterior trim, interior trim, console trim, instrument panel, windows system, sunroof & anti-theft Electrical And Electronics: Battery/starting system, lighting system, immobilizer system, entertainment system, navigation system, horn/mirrors/seat/seat belts, shift lock control, remote function, wiper and washer, automatic HVAC, manual HVAC Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, belt inspections Diagnostics And Troubleshooting: Detailed diagnostic procedures, symptom-based troubleshooting charts, fault code explanations Repair And Rebuild: Component removal, disassembly, inspection, repair, reassembly, and installation procedures for all covered systems Technical Specifications: Torque specifications, clearances, fluid capacities, wiring diagrams, schematics Technical Depth Depth: Comprehensive (covers basic maintenance to advanced diagnostics and full rebuild procedures) 📊 Manual Specifications File Format File Type: Compressed ZIP archive containing PDF document Viewing Software: Adobe Acrobat Reader (required, free download) Extraction Software: WinZip or WinRAR (required, free downloads available) Print Quality Print Capability: Printable (high definition diagrams, ready to print) Binding Type Binding Type: N/A (Electronic format) Paper Type Paper Type: N/A (Electronic format) Navigation Internal Navigation: Bookmarks for every chapter ⚙️ Engine Specifications Primary Engine Engine Code 1: Z16XER (1.6L DOHC) Engine Code 2: X12XE (1.2L I4) Engine Code 3: X14XE (1.4L I4 L95/LDT) Engine Code 4: A15SMS (1.5L In-line 4) Engine Code 5: Z16LET (1.6L Turbocharged - inferred from common variants, manual may cover naturally aspirated LXT/LXV variants) Engine Type Engine Configuration: Inline 4-cylinder Aspiration: Naturally Aspirated (primarily), Turbocharged (potential coverage for specific variants) Valve Train: DOHC (Double Overhead Camshaft), SOHC (Single Overhead Camshaft for some variants) Performance 1.6L Power (Estimated): Approximately 105-115 hp (85-90 kW) for naturally aspirated variants 1.6L Torque (Estimated): Approximately 150-155 Nm (110-115 lb-ft) for naturally aspirated variants Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Direct Injection (DI) depending on engine variant Fuel Type: Unleaded Petrol 🔧 Transmission Standard Standard Transmission: 5 Speed Manual Transmission (DWMC D16) Optional Optional Transmission: 4 Speed Automatic Transmission (Aisin 81-40LE) Manual Transmission Variant: 5 Speed Manual Transmission (Y4M - synchronized/sliding) Features Automatic Transmission Details: Aisin Warner 81-40LE is a robust electronically controlled automatic transmission known for its smoothness and reliability. Manual Transmission Details: The DWMC D16 and Y4M transmissions are typical manual...
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BARINA TK 1.6L 2005-2011 Workshop Service Repair ManualBARINA TK 1.6L 2005-2011 Workshop Service Repair ManualBARINA TK 1.6L 2005-2011 Workshop Service Repair ManualBARINA TK 1.6L 2005-2011 Workshop Service Repair Manual
The Barina, specifically the TK platform and Third Generation (XC) models produced between 2005 and 2011, is a versatile vehicle available in both Hatchback and Notchback body styles. Engineered for global markets, this model represents a significant evolution in the Barina lineage, built upon the Opel Corsa C platform. It offers a range of inline 4-cylinder engines, including 1.2L, 1.4L, 1.5L, and 1.6L variants, with the latter available in naturally aspirated and potentially turbocharged configurations. Known for its practical design and economical operation, the Barina has been a popular choice for city driving and general commuting. Its engineering quality and reliability are supported by a 4-star ANCAP safety rating for certain configurations, highlighting its commitment to occupant protection. This comprehensive Electronic Workshop Service Repair Manual in English provides in-depth guidance for the Barina TK models. It covers all essential aspects of vehicle maintenance, diagnostics, and repair, including detailed procedures for powertrain, chassis, body, interior, and electrical systems. Owners and technicians will find extensive information on scheduled maintenance, fluid specifications, troubleshooting common issues, and component repair or replacement. The manual includes technical specifications, wiring diagrams, and schematics, enabling effective problem-solving and ensuring the longevity and optimal performance of the vehicle. It is designed to empower both professional mechanics and DIY enthusiasts with the knowledge required for all service and repair needs.
🏷️ Basic Information
Identification
Make:
Holden
Model:
Barina
Platform Code:
TK
Generation:
Third Generation (XC Barina)
Production Years Covered:
2005-2011
Vehicle Body Styles Covered:
Hatchback and Notchback
👋 Introduction
Market Position
Target Audience:
Professional mechanics and DIY enthusiasts seeking cost savings on repairs and maintenance
Competitive Analysis
Value Proposition:
Provides dealer-level technical information, enabling self-sufficiency in repairs and maintenance, saving significant costs associated with professional labor.
Key Features
Accessibility:
Immediately accessible upon download, no waiting for physical delivery, readable on any device with a PDF reader.
Content Quality:
Well-structured content with high-definition diagrams and detailed instructions for accuracy and clarity.
Longevity:
Permanent digital copy allows for long-term storage and access, mitigating risks associated with physical media failure.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Geographical Focus:
Global (common mechanical and electrical systems for this platform)
Page Count
Estimated Page Count:
Extensive (typical for a comprehensive workshop manual, exact count not provided but implied by depth of coverage)
Manual Type
Manual Type:
Electronic Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine control system, fuel system, cooling system, engine electrical, exhaust system, clutch system, automatic transmission, manual transmission
Chassis:
Anti-lock brake system, disc & drum brakes, hydraulic brakes, parking brake, drive axle system, suspension system, power steering, manual steering
Body And Interior:
Body repair system, exterior trim, interior trim, console trim, instrument panel, windows system, sunroof & anti-theft
Electrical And Electronics:
Battery/starting system, lighting system, immobilizer system, entertainment system, navigation system, horn/mirrors/seat/seat belts, shift lock control, remote function, wiper and washer, automatic HVAC, manual HVAC
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, belt inspections
Diagnostics And Troubleshooting:
Detailed diagnostic procedures, symptom-based troubleshooting charts, fault code explanations
Repair And Rebuild:
Component removal, disassembly, inspection, repair, reassembly, and installation procedures for all covered systems
Technical Specifications:
Torque specifications, clearances, fluid capacities, wiring diagrams, schematics
Technical Depth
Depth:
Comprehensive (covers basic maintenance to advanced diagnostics and full rebuild procedures)
📊 Manual Specifications
File Format
File Type:
Compressed ZIP archive containing PDF document
Viewing Software:
Adobe Acrobat Reader (required, free download)
Extraction Software:
WinZip or WinRAR (required, free downloads available)
Print Quality
Print Capability:
Printable (high definition diagrams, ready to print)
Binding Type
Binding Type:
N/A (Electronic format)
Paper Type
Paper Type:
N/A (Electronic format)
Navigation
Internal Navigation:
Bookmarks for every chapter
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
Z16XER (1.6L DOHC)
Engine Code 2:
X12XE (1.2L I4)
Engine Code 3:
X14XE (1.4L I4 L95/LDT)
Engine Code 4:
A15SMS (1.5L In-line 4)
Engine Code 5:
Z16LET (1.6L Turbocharged - inferred from common variants, manual may cover naturally aspirated LXT/LXV variants)
Engine Type
Engine Configuration:
Inline 4-cylinder
Aspiration:
Naturally Aspirated (primarily), Turbocharged (potential coverage for specific variants)
Valve Train:
DOHC (Double Overhead Camshaft), SOHC (Single Overhead Camshaft for some variants)
Performance
1.6L Power (Estimated):
Approximately 105-115 hp (85-90 kW) for naturally aspirated variants
1.6L Torque (Estimated):
Approximately 150-155 Nm (110-115 lb-ft) for naturally aspirated variants
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Direct Injection (DI) depending on engine variant
Fuel Type:
Unleaded Petrol
🔧 Transmission
Standard
Standard Transmission:
5 Speed Manual Transmission (DWMC D16)
Optional
Optional Transmission:
4 Speed Automatic Transmission (Aisin 81-40LE)
Manual Transmission Variant:
5 Speed Manual Transmission (Y4M - synchronized/sliding)
Features
Automatic Transmission Details:
Aisin Warner 81-40LE is a robust electronically controlled automatic transmission known for its smoothness and reliability.
Manual Transmission Details:
The DWMC D16 and Y4M transmissions are typical manual gearboxes for this segment, offering standard forward gears and reverse.
📐 Dimensions
Exterior
Wheelbase:
Approximately 2430 mm (95.7 in) for Hatchback and Notchback variants
Length:
Varies by body style, typically around 3900-4050 mm (153.5-159.4 in)
Width:
Approximately 1670-1680 mm (65.7-66.1 in)
Height:
Approximately 1470-1530 mm (57.9-60.2 in)
Weights
Curb Weight:
Varies by engine and transmission, typically between 1050-1150 kg (2315-2535 lbs)
🛡️ Safety Features
Ratings
Australasian Ancap Rating:
4 Stars (for some configurations)
Active Features
Brake Assist:
Available on higher trims
ABS:
Anti-lock Braking System (standard on most variants)
E Brake Type:
Mechanical handbrake
Passive Features
Airbags:
Driver and passenger front airbags standard, side airbags available on higher trims
Seat Belts:
3-point seat belts with pretensioners
Child Seat Anchors:
ISOFIX anchor points
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, with options for MP3 playback and auxiliary input on later models or higher trims.
Display:
Basic LCD display for radio information and climate control settings.
Driver Assistance
Cruise Control:
Available on some higher trim levels, covering installation and operation.
Connectivity
Remote Keyless Entry:
Available on certain models, with details on function and potential troubleshooting.
Security
Immobilizer:
Factory fitted immobiliser system for theft deterrence, with system descriptions and troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 12 months, whichever comes first (refer to manual for specific oil type recommendations).
Air Filter Replacement:
Recommended every 30,000 km (18,600 miles) or as needed based on operating conditions.
Spark Plug Replacement:
Varies by spark plug type (copper vs. iridium), typically 45,000-100,000 km (28,000-62,000 miles).
Fluid Specifications
Engine Oil Type:
GM dexos2 or equivalent API SN/SM/SL specifications, SAE 5W-30 or 5W-40 depending on climate (refer to manual for exact specification).
Coolant Type:
GM DEX-COOL (Orange) or equivalent OAT (Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Automatic:
Dexron-VI or equivalent for Aisin 81-40LE transmission (specific capacity and change interval in manual).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or SAE 80W-90 gear oil (refer to manual for exact specification and capacity).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (ensure consistency and avoid mixing).
Known Issues
Common Problems 1:
Ignition coil failure, leading to misfires and rough running.
Common Problems 2:
Catalytic converter issues, often due to engine misfires or oil consumption.
Common Problems 3:
Air conditioning system leaks (compressor seals, O-rings).
Common Problems 4:
Power steering pump leaks or whine, especially at full lock.
Common Problems 5:
Door lock actuators failing, preventing proper locking/unlocking.
📚 Vehicle History
Brand Heritage
Manufacturer:
Holden (Australian subsidiary of General Motors)
Model Evolution
Platform Basis:
Based on the Opel Corsa C platform, shared with other GM Daewoo models.
Model Designation:
The 'Barina' nameplate has a long history in Australia, with the TK generation representing a significant update and re-engineering from previous generations.
Production
Manufacturing Locations:
Primarily manufactured in South Korea by GM Daewoo (later GM Korea) and sold globally under various GM brands.
🏆 Awards & Recognition
Recognitions
Ancap Rating Recognition:
Achieved a 4-star ANCAP safety rating for some configurations, indicating a solid safety performance for its class and era.
Ratings
Consumer Reviews General:
Generally regarded as a practical and economical city car, with a comfortable ride and good fuel efficiency, though performance is modest.
Certifications
Manual Certification:
N/A (This is a third-party publication, not an OEM certification)
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