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BMW 3 Series E21 Complete Workshop Service Repair Manual 1975 1976 1977 1978 1979 1980 1981 1982 1983

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Code: E21 Production Years Covered By Manual: 1975-1983 👋 Introduction Market Position Segment Positioning: The BMW E21 3 Series established BMW's reputation in the compact executive sports sedan market, offering a blend of performance, luxury, and sporty handling. Competitive Analysis Key Competitors: Competed with cars like the Mercedes-Benz W201 (190E), Audi 80/Fox, Ford Capri, and certain American compacts of the era, but distinguished itself with its driving dynamics. Key Features Unique Selling Points: The E21 was renowned for its refined inline-four and inline-six engines, independent front suspension with MacPherson struts, semi-trailing arm rear suspension, and classic BMW styling. Manual Value Proposition Cost Savings: Enables owners to perform DIY repairs and maintenance, significantly reducing labor costs associated with dealerships and independent specialists. Ease Of Use: Designed with step-by-step instructions and illustrative diagrams to make complex procedures accessible to enthusiasts of varying skill levels. 📋 Manual Details Coverage Areas Overall Coverage: Complete Workshop Service Repair Procedure Scope: Every service and repair procedure A-Z Model Variant Coverage: All Models, Engines, Trim, and Transmission Types Page Count Estimated Page Count: Varies by specific sub-model and engine, typically 500+ pages for a complete factory-style manual Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: Downloadable PDF Digital Readability: Viewable on PC, MAC, tablets, smartphones Printing Capability: Printable (single page, chapter, or entire manual) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, crankshaft, pistons, connecting rods, timing systems Engine Fuel System: Fuel injection systems (Bosch L-Jetronic), carburetors (Solex, Zenith), fuel pump, lines, filters Engine Ignition System: Distributor, ignition coil, spark plugs, timing settings Engine Cooling System: Radiator, water pump, thermostat, hoses, fan Engine Exhaust System: Exhaust manifold, pipes, muffler, catalytic converter (later models) Transmission Manual: Clutch, gearbox overhaul, gear shift linkage, bearings, seals Transmission Automatic: Automatic transmission overhaul, fluid, torque converter, control systems (if applicable to models covered) Drivetrain Rear Axle: Differential, driveshafts, universal joints, rear axle assembly Suspension Front: MacPherson struts, control arms, ball joints, anti-roll bar, steering knuckle Suspension Rear: Semi-trailing arms, shock absorbers, coil springs, bushings Braking System: Front discs, rear drums (or discs depending on model variant), brake calipers, master cylinder, brake lines, parking brake Steering System: Steering rack, tie rod ends, steering column, steering wheel Electrical System Charging: Alternator, voltage regulator, battery, wiring Electrical System Starting: Starter motor, solenoid, ignition switch Electrical System Lighting: Headlights, taillights, interior lighting, bulbs Electrical System Instruments Gauges: Speedometer, tachometer, fuel gauge, temperature gauge, warning lights Body Interior: Seats, dashboard, door panels, carpets, trim, headliner Body Exterior: Body panels, doors, hood, trunk, bumpers, glass, seals, locks HVAC System: Heating, ventilation, (air conditioning if optioned) Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks, lubrication, tune-ups Troubleshooting: Diagnostic procedures for common and uncommon faults across all systems Repair Procedures: Step-by-step instructions for component replacement and repair Overhaul Rebuild: Complete engine, transmission, and differential rebuild procedures Electrical Diagnostics: Wiring diagrams, component testing, circuit diagnosis Specifications Data: Torque specifications, clearances, tolerances, fluid types and capacities Technical Depth Depth Level: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds 📊 Manual Specifications File Format Required Software: Adobe Reader (free download) Print Quality Image Resolution: High quality, clear diagrams and photographs Binding Type Digital Binding: N/A (digital download, printable) - Original manuals would be spiral-bound or case-bound Paper Type Digital Paper: N/A (digital download, printable) - Original manuals would be printed on durable paper stock ⚙️ Engine Specifications Primary Engine Engine Family: M10 (4-cylinder), M20 (6-cylinder) Performance Common Engines: 315 (1.6L), 316 (1.8L), 318 (1.8L, 2.0L), 320 (2.0L, 2.3L), 323i (2.3L inline-6) Power Output Range: Approx. 75 hp (315) to 143 hp (323i) Torque Output Range: Approx. 110 Nm to 185 Nm Fuel System Injection System: Bosch L-Jetronic fuel injection (most 4-cyl and all 6-cyl), Carburetor (early 4-cyl models) Fuel Type: Unleaded gasoline (premium recommended) 🔧 Transmission Standard Transmission Type: 4-speed manual gearbox standard on base models, 5-speed manual optional/standard on higher trims Optional Transmission Type: 3-speed automatic transmission (ZF 3HP18/3HP22) available as an option Features Clutch Type: Hydraulically actuated single dry plate clutch 📐 Dimensions Exterior Body Styles: 2-door sedan, 4-door sedan Wheelbase: Approx. 2570 mm (101.2 inches) Length: Approx. 4360 mm (171.7 inches) Width: Approx. 1610 mm (63.4 inches) Height: Approx. 1380 mm (54.3 inches) Weights Curb Weight Range: Approx. 1150 kg - 1300 kg (2535 lbs - 2866 lbs) depending on engine and trim 🛡️ Safety Features Ratings Crash Safety Era: Designed to meet safety standards of its time; lacked modern active/passive safety features like airbags and ABS as standard. Active Features Braking System Features: Front disc brakes, rear drum brakes. Power assistance typically standard. Passive Features Occupant Protection: Reinforced passenger cell, safety-design steering column, padded dashboard, 3-point seatbelts (front), 2-point seatbelts (rear, typically) 💡 Technology...
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BMW 3 Series E21 Complete Workshop Service Repair Manual 1975 1976 1977 1978 1979 1980 1981 1982 1983
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Code:
E21
Production Years Covered By Manual:
1975-1983
👋 Introduction
Market Position
Segment Positioning:
The BMW E21 3 Series established BMW's reputation in the compact executive sports sedan market, offering a blend of performance, luxury, and sporty handling.
Competitive Analysis
Key Competitors:
Competed with cars like the Mercedes-Benz W201 (190E), Audi 80/Fox, Ford Capri, and certain American compacts of the era, but distinguished itself with its driving dynamics.
Key Features
Unique Selling Points:
The E21 was renowned for its refined inline-four and inline-six engines, independent front suspension with MacPherson struts, semi-trailing arm rear suspension, and classic BMW styling.
Manual Value Proposition
Cost Savings:
Enables owners to perform DIY repairs and maintenance, significantly reducing labor costs associated with dealerships and independent specialists.
Ease Of Use:
Designed with step-by-step instructions and illustrative diagrams to make complex procedures accessible to enthusiasts of varying skill levels.
📋 Manual Details
Coverage Areas
Overall Coverage:
Complete Workshop Service Repair
Procedure Scope:
Every service and repair procedure A-Z
Model Variant Coverage:
All Models, Engines, Trim, and Transmission Types
Page Count
Estimated Page Count:
Varies by specific sub-model and engine, typically 500+ pages for a complete factory-style manual
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
Downloadable PDF
Digital Readability:
Viewable on PC, MAC, tablets, smartphones
Printing Capability:
Printable (single page, chapter, or entire manual)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, crankshaft, pistons, connecting rods, timing systems
Engine Fuel System:
Fuel injection systems (Bosch L-Jetronic), carburetors (Solex, Zenith), fuel pump, lines, filters
Engine Ignition System:
Distributor, ignition coil, spark plugs, timing settings
Engine Cooling System:
Radiator, water pump, thermostat, hoses, fan
Engine Exhaust System:
Exhaust manifold, pipes, muffler, catalytic converter (later models)
Transmission Manual:
Clutch, gearbox overhaul, gear shift linkage, bearings, seals
Transmission Automatic:
Automatic transmission overhaul, fluid, torque converter, control systems (if applicable to models covered)
Drivetrain Rear Axle:
Differential, driveshafts, universal joints, rear axle assembly
Suspension Front:
MacPherson struts, control arms, ball joints, anti-roll bar, steering knuckle
Suspension Rear:
Semi-trailing arms, shock absorbers, coil springs, bushings
Braking System:
Front discs, rear drums (or discs depending on model variant), brake calipers, master cylinder, brake lines, parking brake
Steering System:
Steering rack, tie rod ends, steering column, steering wheel
Electrical System Charging:
Alternator, voltage regulator, battery, wiring
Electrical System Starting:
Starter motor, solenoid, ignition switch
Electrical System Lighting:
Headlights, taillights, interior lighting, bulbs
Electrical System Instruments Gauges:
Speedometer, tachometer, fuel gauge, temperature gauge, warning lights
Body Interior:
Seats, dashboard, door panels, carpets, trim, headliner
Body Exterior:
Body panels, doors, hood, trunk, bumpers, glass, seals, locks
HVAC System:
Heating, ventilation, (air conditioning if optioned)
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements, fluid checks, lubrication, tune-ups
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all systems
Repair Procedures:
Step-by-step instructions for component replacement and repair
Overhaul Rebuild:
Complete engine, transmission, and differential rebuild procedures
Electrical Diagnostics:
Wiring diagrams, component testing, circuit diagnosis
Specifications Data:
Torque specifications, clearances, tolerances, fluid types and capacities
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
Required Software:
Adobe Reader (free download)
Print Quality
Image Resolution:
High quality, clear diagrams and photographs
Binding Type
Digital Binding:
N/A (digital download, printable) - Original manuals would be spiral-bound or case-bound
Paper Type
Digital Paper:
N/A (digital download, printable) - Original manuals would be printed on durable paper stock
⚙️ Engine Specifications
Primary Engine
Engine Family:
M10 (4-cylinder), M20 (6-cylinder)
Performance
Common Engines:
315 (1.6L), 316 (1.8L), 318 (1.8L, 2.0L), 320 (2.0L, 2.3L), 323i (2.3L inline-6)
Power Output Range:
Approx. 75 hp (315) to 143 hp (323i)
Torque Output Range:
Approx. 110 Nm to 185 Nm
Fuel System
Injection System:
Bosch L-Jetronic fuel injection (most 4-cyl and all 6-cyl), Carburetor (early 4-cyl models)
Fuel Type:
Unleaded gasoline (premium recommended)
🔧 Transmission
Standard
Transmission Type:
4-speed manual gearbox standard on base models, 5-speed manual optional/standard on higher trims
Optional
Transmission Type:
3-speed automatic transmission (ZF 3HP18/3HP22) available as an option
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
📐 Dimensions
Exterior
Body Styles:
2-door sedan, 4-door sedan
Wheelbase:
Approx. 2570 mm (101.2 inches)
Length:
Approx. 4360 mm (171.7 inches)
Width:
Approx. 1610 mm (63.4 inches)
Height:
Approx. 1380 mm (54.3 inches)
Weights
Curb Weight Range:
Approx. 1150 kg - 1300 kg (2535 lbs - 2866 lbs) depending on engine and trim
🛡️ Safety Features
Ratings
Crash Safety Era:
Designed to meet safety standards of its time; lacked modern active/passive safety features like airbags and ABS as standard.
Active Features
Braking System Features:
Front disc brakes, rear drum brakes. Power assistance typically standard.
Passive Features
Occupant Protection:
Reinforced passenger cell, safety-design steering column, padded dashboard, 3-point seatbelts (front), 2-point seatbelts (rear, typically)
💡 Technology Features
Infotainment
Audio System:
Basic factory radio (often cassette player later in production), optional speakers.
Driver Assistance
Assistance Systems:
None standard (no ABS, traction control, airbags).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or annually, depending on driving conditions and oil type.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on operating environment.
Spark Plug Replacement:
Every 20,000 - 30,000 miles (32,000 - 48,000 km), depending on plug type.
Fluid Specifications
Engine Oil Type:
API SF/SG or newer, SAE 10W-40 or 15W-40 recommended (refer to manual for specific climate/engine recommendations).
Engine Oil Capacity:
Approx. 4.25 liters (4.5 US quarts) for 4-cylinder, 5.0 liters (5.3 US quarts) for 6-cylinder, excluding filter.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (BMW Blue coolant or equivalent).
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90 or 80W-90
Transmission Fluid Automatic:
Dexron III or equivalent ATF (check specific ZF transmission type).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
Bushings (suspension, sway bar), fuel pumps, fuel accumulators (L-Jetronic), fuel injectors, starter motors, window regulators, rust (especially around wheel arches, sills, and strut towers).
Engine Specific Concerns:
Timing chain wear (M10), potential for oil leaks from seals and gaskets, fuel system reliability on older cars.
📚 Vehicle History
Brand Heritage
Founding Era:
Bayerische Motoren Werke AG (BMW) founded in 1916, evolved from aircraft engine manufacturing to automotive.
Model Evolution
Predecessor:
BMW 02 Series (e.g., 1502, 1602, 1802, 2002)
Successor:
BMW E30 3 Series
Design Philosophy:
The E21 represented a step towards a more modern, refined, and upscale compact sedan compared to the simpler 02 Series, introducing features like a driver-oriented dashboard and more integrated styling.
Production
Production Period:
1975-1983
Manufacturing Locations:
Primary production in Munich, Germany; assembly also occurred in other BMW plants worldwide.
🏆 Awards & Recognition
Recognitions
Automotive Journalism:
Generally praised by automotive journalists of the era for its handling, build quality, and performance, solidifying BMW's reputation as a driver's car.
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