🏷️ Basic Information Identification Make: BMW Model: 323i Year: 2000 Generation Chassis Code: E46 Codes Engine Code Primary: M52TU B25 👋 Introduction Market Position Market Segment: Compact Executive Sedan/Coupe Brand Perception: Sporty handling, premium quality, driver-focused experience. Competitive Analysis Key Competitors: Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus IS200. Key Features Driving Dynamics: Renowned for balanced chassis, rear-wheel drive bias, and engaging steering. Engine Smoothness: Inline-six engines known for their refinement and linear power delivery. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: PDF Download Coverage Scope: All Models, Engines, Trim Levels, Transmission Types 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, assembly, timing, seals, gaskets, lubrication system, cooling system. Engine Management: Fuel injection system (EFI), ignition system, emissions control systems (DME), sensor data, diagnostic trouble codes (DTCs). Transmission Manual: Clutch, gearbox, shift linkage, fluid specifications, maintenance, troubleshooting. Transmission Automatic: Transmission control module (GM Steptronic), fluid type and capacity, torque converter, maintenance, diagnostics. Chassis And Suspension: Front and rear suspension components (struts, control arms, subframes), wheel bearing replacement, steering system, alignment specifications. Braking System: Front and rear brake caliper service, brake pad replacement, rotor specifications, brake fluid type (DOT 4), ABS system diagnostics, DSC system. Electrical System: Battery, alternator, starter motor, lighting circuits, power windows, central locking, fuse box diagrams, wiring schematics. Body And Interior: Body panel removal and installation, door mechanisms, seat adjustment, dashboard components, HVAC system service. Procedures Included Maintenance: Oil change intervals, filter replacement (oil, air, cabin), spark plug replacement, coolant flush, brake fluid service, transmission fluid service. Troubleshooting: Diagnostic procedures for common faults, identifying causes of poor performance, electrical gremlins, and mechanical issues. Repair: Step-by-step instructions for component replacement and repair, including engine rebuilds, transmission overhauls, suspension upgrades, and electrical system fixes. Diagnostics: On-board diagnostics (OBD-II) interpretation, sensor testing, actuator testing, DME programming/coding basics. Technical Depth Depth: Comprehensive coverage from basic scheduled maintenance to complex component rebuilds and advanced diagnostics. 📊 Manual Specifications File Format File Format Type: PDF Searchable Text: Yes Printable: Yes Print Quality Image Resolution: High-resolution (suitable for clear diagrams and photos) Binding Type Binding Type Description: N/A (Digital PDF Download) Paper Type Paper Type Description: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Name: M52TU B25 Engine Type: DOHC Inline 6-Cylinder Displacement: 2.5 Liters (2494 cc) Bore X Stroke: 84.0 mm x 75.0 mm Compression Ratio: 10.2:1 Valve Train: Double VANOS (Variable Valve Timing) on intake and exhaust camshafts. Performance Horsepower: 170 hp (127 kW) @ 5500 rpm Torque: 245 Nm (181 lb-ft) @ 3500 rpm Fuel System Fuel Delivery: Sequential Multi-Point Fuel Injection (SFI) Fuel Type: Premium Unleaded (91 octane or higher recommended) Ignition System: Distributorless Electronic Ignition (DIS) with coil-on-plug. 🔧 Transmission Standard Transmission Type: 5-Speed Manual (Getrag S5D 250G) Optional Transmission Type: 5-Speed Automatic (Steptronic) Features Clutch Type: Hydraulically actuated, single dry plate. Automatic Transmission Features: Steptronic manual shifting mode. Fluid Specifications Manual Transmission Fluid: BMW MTF LT-2 or equivalent (e.g., Castrol Syntrans B 75W-80) Automatic Transmission Fluid: Dexron III or equivalent (specific BMW part numbers available in manual) 📐 Dimensions Exterior Length: 4471 mm (176.0 inches) Width: 1739 mm (68.5 inches) Height: 1392 mm (54.8 inches) Wheelbase: 2730 mm (107.5 inches) Front Track: 1471 mm (57.9 inches) Rear Track: 1484 mm (58.4 inches) Weights Curb Weight Manual: ~1500 kg (3307 lbs) Curb Weight Automatic: ~1530 kg (3373 lbs) Gross Vehicle Weight Rating: ~1975 kg (4354 lbs) Cargo Trunk Volume: 445 Liters (15.7 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact: 4 Stars (Driver), 4 Stars (Passenger) IIHS Side Impact: Acceptable (for models equipped with side airbags, check specific vehicle) Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Optional Automatic Stability Control (ASC+T). Passive Features Airbags: Frontal airbags for driver and passenger. Optional side-impact airbags. Seatbelts: 3-point inertia-reel seatbelts with pretensioners. Body Structure: Reinforced safety cage, crumple zones. 💡 Technology Features Infotainment Infotainment System: Basic radio system with optional CD player. Available premium sound systems (e.g., Harman Kardon). Navigation: Optional factory navigation system (MKIII or MKIV generation). Driver Assistance Driver Assistance Features: Cruise control, optional parking sensors (Park Distance Control - PDC). Connectivity Connectivity Features: Optional integrated cellular phone system. 🔧 Maintenance Service Intervals Oil Change Interval Synthetic: Typically every 10,000 - 15,000 miles or 12-24 months with synthetic oil, as indicated by the Condition Based Service (CBS) system. Spark Plug Replacement: Approximately every 60,000 miles (refer to specific manual for plug type and gap). Coolant Flush Interval: Every 2-4 years or as recommended by BMW (typically BMW blue coolant). Brake Fluid Flush Interval: Every 2 years, regardless of mileage. Fluid Specifications Engine Oil Specification: SAE 5W-30 or 0W-30 Synthetic (BMW Longlife-01 or LL-04 approved). Engine Oil Capacity: 6.5 Liters (6.9 US Quarts) Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based). Power Steering Fluid:...
Diagnostic procedures for common faults, identifying causes of poor performance, electrical gremlins, and mechanical issues.
Repair:
Step-by-step instructions for component replacement and repair, including engine rebuilds, transmission overhauls, suspension upgrades, and electrical system fixes.
Comprehensive coverage from basic scheduled maintenance to complex component rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
File Format Type:
PDF
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High-resolution (suitable for clear diagrams and photos)
Binding Type
Binding Type Description:
N/A (Digital PDF Download)
Paper Type
Paper Type Description:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Name:
M52TU B25
Engine Type:
DOHC Inline 6-Cylinder
Displacement:
2.5 Liters (2494 cc)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
10.2:1
Valve Train:
Double VANOS (Variable Valve Timing) on intake and exhaust camshafts.
Performance
Horsepower:
170 hp (127 kW) @ 5500 rpm
Torque:
245 Nm (181 lb-ft) @ 3500 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (SFI)
Fuel Type:
Premium Unleaded (91 octane or higher recommended)
Ignition System:
Distributorless Electronic Ignition (DIS) with coil-on-plug.
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (Getrag S5D 250G)
Optional
Transmission Type:
5-Speed Automatic (Steptronic)
Features
Clutch Type:
Hydraulically actuated, single dry plate.
Automatic Transmission Features:
Steptronic manual shifting mode.
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 or equivalent (e.g., Castrol Syntrans B 75W-80)
Automatic Transmission Fluid:
Dexron III or equivalent (specific BMW part numbers available in manual)
📐 Dimensions
Exterior
Length:
4471 mm (176.0 inches)
Width:
1739 mm (68.5 inches)
Height:
1392 mm (54.8 inches)
Wheelbase:
2730 mm (107.5 inches)
Front Track:
1471 mm (57.9 inches)
Rear Track:
1484 mm (58.4 inches)
Weights
Curb Weight Manual:
~1500 kg (3307 lbs)
Curb Weight Automatic:
~1530 kg (3373 lbs)
Gross Vehicle Weight Rating:
~1975 kg (4354 lbs)
Cargo
Trunk Volume:
445 Liters (15.7 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver), 4 Stars (Passenger)
IIHS Side Impact:
Acceptable (for models equipped with side airbags, check specific vehicle)
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Optional Automatic Stability Control (ASC+T).
Passive Features
Airbags:
Frontal airbags for driver and passenger. Optional side-impact airbags.
Seatbelts:
3-point inertia-reel seatbelts with pretensioners.
Body Structure:
Reinforced safety cage, crumple zones.
💡 Technology Features
Infotainment
Infotainment System:
Basic radio system with optional CD player. Available premium sound systems (e.g., Harman Kardon).
Navigation:
Optional factory navigation system (MKIII or MKIV generation).
Driver Assistance
Driver Assistance Features:
Cruise control, optional parking sensors (Park Distance Control - PDC).
Connectivity
Connectivity Features:
Optional integrated cellular phone system.
🔧 Maintenance
Service Intervals
Oil Change Interval Synthetic:
Typically every 10,000 - 15,000 miles or 12-24 months with synthetic oil, as indicated by the Condition Based Service (CBS) system.
Spark Plug Replacement:
Approximately every 60,000 miles (refer to specific manual for plug type and gap).
Coolant Flush Interval:
Every 2-4 years or as recommended by BMW (typically BMW blue coolant).
Brake Fluid Flush Interval:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 0W-30 Synthetic (BMW Longlife-01 or LL-04 approved).
Engine Oil Capacity:
6.5 Liters (6.9 US Quarts)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based).
Power Steering Fluid:
BMW Power Steering Fluid or Pentosin CHF 11S.
Known Issues
Common Issues:
Cracked valve cover gaskets, CCV system failures leading to oil consumption and rough idle, cooling system leaks (water pump, thermostat, expansion tank), VANOS solenoid issues, ABS/DSC sensor failures, fuel pump failures, saggy headliner.
Repair Focus:
The manual provides detailed procedures for addressing these common issues, including troubleshooting steps and part replacement guides.
📚 Vehicle History
Brand Heritage
Heritage:
BMW's legacy of performance, engineering excellence, and sporting heritage dating back to 1916.
Model Evolution
E46 Introduction:
The E46 generation replaced the E36 3 Series and introduced significant advancements in chassis design, aerodynamics, and technology.
323I Positioning:
Positioned below the 325i and 330i, offering a balance of performance and efficiency with the refined inline-six engine.
Production
Production Years:
The E46 generation was produced from 1998 to 2006. The 323i specifically was produced from 1998 to 2000 for North America.
Manufacturing Locations:
Primarily Dingolfing, Germany.
🏆 Awards & Recognition
Recognitions
Awards General:
The E46 generation 3 Series was widely acclaimed for its driving dynamics and build quality, receiving numerous accolades from automotive publications globally.
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