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BMW 323i 325i 325xi 328i 330i 330xi Sedan Coupe Convertible Sport Wagon 1999 2000 2001 2002 2003 2004 2005 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Generation Chassis Code: E46 Codes Vehicle Models Covered: 323i, 325i, 325xi, 328i, 330i, 330xi Body Styles Covered: Sedan, Coupe, Convertible, Sport Wagon 👋 Introduction Market Position Segment: Compact Executive / Sports Sedan and Coupe segment Competitive Analysis Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS Key Features Driving Dynamics: Renowned for balanced chassis, rear-wheel drive, and engaging driving experience Powertrain: Smooth inline-six engines, available xDrive all-wheel drive Build Quality: Typical BMW build quality, focusing on premium materials and fitment 📋 Manual Details Coverage Areas Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: Extensive (typically 2000+ pages for a full workshop manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Engine: All covered engines (M52, M54 variants) Transmission: Manual and Automatic transmissions Drivetrain: Rear-Wheel Drive (RWD) and xDrive (AWD) Suspension: Front and Rear suspension systems Brakes: Brake system diagnostics, repair, and maintenance Steering: Power steering system Electrical: Complete electrical system, including wiring diagrams and component testing Body: Bodywork repair, panel replacement, interior trim Climate Control: HVAC system operation and repair Safety Systems: Airbag system, ABS, DSC Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plugs Diagnostics: Troubleshooting procedures, fault code interpretation, diagnostic tool usage Repair: Component replacement, engine rebuilds, transmission overhauls Installation: Installation of new components and accessories Specifications: Torque specifications, fluid capacities, clearances Engine Management: Ignition system, fuel injection system, emissions control systems Chassis Controls: ABS, DSC system diagnostics and repair Body Repair: Panel alignment, rust repair guidance, sealant application. Technical Depth Depth: Comprehensive: from basic fluid checks to complex electronic diagnostics and full engine/transmission rebuilds Wiring Diagrams: Detailed electrical wiring diagrams for all systems. Diagnostic Trouble Codes: Comprehensive listing and interpretation of OBD-II diagnostic trouble codes (DTCs). 📊 Manual Specifications File Format Digital Format: PDF (searchable text is highly desirable) Print Quality Digital Quality: High-resolution images, clear diagrams, readable text Binding Type Physical Binding: N/A (Downloadable) Paper Type Physical Paper: N/A (Downloadable) ⚙️ Engine Specifications Primary Engine 323I: 2.5L M52TU Inline-6 (170 hp, 180 lb-ft) 325I: 2.5L M54B25 Inline-6 (189 hp, 175 lb-ft) 325Xi: 2.5L M54B25 Inline-6 (189 hp, 175 lb-ft) with xDrive AWD 328I: 2.8L M52TU Inline-6 (193 hp, 206 lb-ft) 330I: 3.0L M54B30 Inline-6 (225 hp, 214 lb-ft) 330Xi: 3.0L M54B30 Inline-6 (225 hp, 214 lb-ft) with xDrive AWD Performance Engine Code Notes: M52TU (Technical Update) vs. M54 (Next Generation) Fuel System Injection Type: Sequential Multi-Point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ Octane Recommended) 🔧 Transmission Standard 323I, 325I, 328I: 5-Speed Manual (Getrag GS5-39DZ or similar) Optional All Models: 5-Speed Automatic (Steptronic available on later models) Features Aut Trans Features: Steptronic manual shifting mode 📐 Dimensions Exterior Wheelbase: 107.4 inches (2728 mm) Length: Varies by body style (approx. 177-183 inches) Width: Varies by body style (approx. 68-71 inches) Height: Varies by body style (approx. 55-57 inches) Weights Curb Weight: Approx. 3200-3600 lbs depending on model and configuration 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star (for relevant years) Active Features ABS: Standard Anti-lock Braking System Dsc: Dynamic Stability Control (optional on some early models, standard later) Passive Features Airbags: Frontal airbags, side airbags (optional) Seatbelts: Pretensioning seatbelts 💡 Technology Features Infotainment Available Systems: BMW Business CD, BMW Professional RDS, optional navigation system (MKIV) Driver Assistance Features: Cruise Control, Parking Sensors (rear, optional), Rain-sensing wipers (optional) Connectivity Early Systems: Analog cellular phone integration (often outdated), basic audio system controls. 🔧 Maintenance Service Intervals Oil Change Interval: Variable, typically 7,500-15,000 miles or annually, depending on driving conditions and oil used (refer to manual for specific CBS recommendations) Air Filter Interval: 20,000-40,000 miles Spark Plug Interval: 60,000-100,000 miles (depending on plug type: copper vs. long-life) Brake Fluid Flush: Every 2 years Fluid Specifications Engine Oil: BMW Longlife-01 (LL-01) approved 0W-30 or 5W-30 synthetic oil Coolant: BMW Blue Coolant (G48) or equivalent ethylene glycol-based antifreeze Transmission Fluid Auto: ATF LT 71141 (e.g., Pentosin ATF 8072 B) Transmission Fluid Manual: BMW MTF-LT-2 or equivalent (e.g., Pentosin MTF 2) Known Issues Cooling System: Plastic coolant expansion tank can crack, water pump impeller prone to failure (especially plastic ones on M54), thermostat housing leaks. Oil Leaks: Valve cover gasket, oil filter housing gasket, oil pan gasket, rear main seal Suspension: Front control arm bushings (bushings fail causing wander), rear subframe bushings (can separate from chassis), sway bar links. Electrical: Sagging headliner, OBC (On-Board Computer) issues, HVAC blower motor resistor, Xenon headlight ballast failure. Engine M54 Specific: CCV (Crankcase Ventilation) system failure leading to oil consumption and vacuum leaks, VANOS solenoid issues. 📚 Vehicle History Brand Heritage Bmw Legacy: BMW's reputation for 'The Ultimate Driving Machine' Model Evolution E46 Introduction: Launched in 1998 (for the 1999 model year), succeeded the E36 generation. E46...
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BMW 323i 325i 325xi 328i 330i 330xi Sedan Coupe Convertible Sport Wagon 1999 2000 2001 2002 2003 2004 2005 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Generation
Chassis Code:
E46
Codes
Vehicle Models Covered:
323i, 325i, 325xi, 328i, 330i, 330xi
Body Styles Covered:
Sedan, Coupe, Convertible, Sport Wagon
👋 Introduction
Market Position
Segment:
Compact Executive / Sports Sedan and Coupe segment
Competitive Analysis
Competitors:
Audi A4, Mercedes-Benz C-Class, Lexus IS
Key Features
Driving Dynamics:
Renowned for balanced chassis, rear-wheel drive, and engaging driving experience
Powertrain:
Smooth inline-six engines, available xDrive all-wheel drive
Build Quality:
Typical BMW build quality, focusing on premium materials and fitment
📋 Manual Details
Coverage Areas
Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Estimated Page Count:
Extensive (typically 2000+ pages for a full workshop manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
All covered engines (M52, M54 variants)
Transmission:
Manual and Automatic transmissions
Drivetrain:
Rear-Wheel Drive (RWD) and xDrive (AWD)
Suspension:
Front and Rear suspension systems
Brakes:
Brake system diagnostics, repair, and maintenance
Steering:
Power steering system
Electrical:
Complete electrical system, including wiring diagrams and component testing
Body:
Bodywork repair, panel replacement, interior trim
Climate Control:
HVAC system operation and repair
Safety Systems:
Airbag system, ABS, DSC
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plugs
Diagnostics:
Troubleshooting procedures, fault code interpretation, diagnostic tool usage
Repair:
Component replacement, engine rebuilds, transmission overhauls
Installation:
Installation of new components and accessories
Specifications:
Torque specifications, fluid capacities, clearances
Engine Management:
Ignition system, fuel injection system, emissions control systems
Chassis Controls:
ABS, DSC system diagnostics and repair
Body Repair:
Panel alignment, rust repair guidance, sealant application.
Technical Depth
Depth:
Comprehensive: from basic fluid checks to complex electronic diagnostics and full engine/transmission rebuilds
Wiring Diagrams:
Detailed electrical wiring diagrams for all systems.
Diagnostic Trouble Codes:
Comprehensive listing and interpretation of OBD-II diagnostic trouble codes (DTCs).
📊 Manual Specifications
File Format
Digital Format:
PDF (searchable text is highly desirable)
Print Quality
Digital Quality:
High-resolution images, clear diagrams, readable text
Binding Type
Physical Binding:
N/A (Downloadable)
Paper Type
Physical Paper:
N/A (Downloadable)
⚙️ Engine Specifications
Primary Engine
323I:
2.5L M52TU Inline-6 (170 hp, 180 lb-ft)
325I:
2.5L M54B25 Inline-6 (189 hp, 175 lb-ft)
325Xi:
2.5L M54B25 Inline-6 (189 hp, 175 lb-ft) with xDrive AWD
328I:
2.8L M52TU Inline-6 (193 hp, 206 lb-ft)
330I:
3.0L M54B30 Inline-6 (225 hp, 214 lb-ft)
330Xi:
3.0L M54B30 Inline-6 (225 hp, 214 lb-ft) with xDrive AWD
Performance
Engine Code Notes:
M52TU (Technical Update) vs. M54 (Next Generation)
Fuel System
Injection Type:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane Recommended)
🔧 Transmission
Standard
323I, 325I, 328I:
5-Speed Manual (Getrag GS5-39DZ or similar)
Optional
All Models:
5-Speed Automatic (Steptronic available on later models)
Features
Aut Trans Features:
Steptronic manual shifting mode
📐 Dimensions
Exterior
Wheelbase:
107.4 inches (2728 mm)
Length:
Varies by body style (approx. 177-183 inches)
Width:
Varies by body style (approx. 68-71 inches)
Height:
Varies by body style (approx. 55-57 inches)
Weights
Curb Weight:
Approx. 3200-3600 lbs depending on model and configuration
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4-star (for relevant years)
Active Features
ABS:
Standard Anti-lock Braking System
Dsc:
Dynamic Stability Control (optional on some early models, standard later)
Passive Features
Airbags:
Frontal airbags, side airbags (optional)
Seatbelts:
Pretensioning seatbelts
💡 Technology Features
Infotainment
Available Systems:
BMW Business CD, BMW Professional RDS, optional navigation system (MKIV)
Driver Assistance
Features:
Cruise Control, Parking Sensors (rear, optional), Rain-sensing wipers (optional)
Connectivity
Early Systems:
Analog cellular phone integration (often outdated), basic audio system controls.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable, typically 7,500-15,000 miles or annually, depending on driving conditions and oil used (refer to manual for specific CBS recommendations)
Air Filter Interval:
20,000-40,000 miles
Spark Plug Interval:
60,000-100,000 miles (depending on plug type: copper vs. long-life)
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) approved 0W-30 or 5W-30 synthetic oil
Coolant:
BMW Blue Coolant (G48) or equivalent ethylene glycol-based antifreeze
Transmission Fluid Auto:
ATF LT 71141 (e.g., Pentosin ATF 8072 B)
Transmission Fluid Manual:
BMW MTF-LT-2 or equivalent (e.g., Pentosin MTF 2)
Known Issues
Cooling System:
Plastic coolant expansion tank can crack, water pump impeller prone to failure (especially plastic ones on M54), thermostat housing leaks.
Oil Leaks:
Valve cover gasket, oil filter housing gasket, oil pan gasket, rear main seal
Suspension:
Front control arm bushings (bushings fail causing wander), rear subframe bushings (can separate from chassis), sway bar links.
Electrical:
Sagging headliner, OBC (On-Board Computer) issues, HVAC blower motor resistor, Xenon headlight ballast failure.
Engine M54 Specific:
CCV (Crankcase Ventilation) system failure leading to oil consumption and vacuum leaks, VANOS solenoid issues.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for 'The Ultimate Driving Machine'
Model Evolution
E46 Introduction:
Launched in 1998 (for the 1999 model year), succeeded the E36 generation.
E46 Facelift:
Mid-cycle refresh (LCI) occurred for the 2002 model year with updated styling and features.
Production
Production Period:
1998-2006 (depending on body style and market)
🏆 Awards & Recognition
Recognitions
Car And Driver 25 Best:
Frequent inclusion in Car and Driver's '10Best' list during its production years, praised for driving dynamics.
Ratings
Jd Power:
Generally received good ratings for initial quality and performance, though reliability can vary with age and maintenance.
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