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BMW 325 325i 2000 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Model Variant: 325xi (All-Wheel Drive) Year: 2000 Codes Chassis Code: E46 Engine Code Family: M54 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Convertible Reputation: Known for sporty handling, refined interiors, and a driver-focused experience. Competitive Analysis Primary Competitors: Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS300, Infiniti G35 Key Features Handling: Renowned for its 'Ultimate Driving Machine' handling characteristics. Engine Smoothness: M54 inline-six engine celebrated for its smooth operation and sound. Interior Quality: High-quality materials and driver-centric ergonomics. 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service and Repair Additional Coverage: Diagnostics, Troubleshooting, Maintenance, Repair Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: M54B25 Engine - Mechanical, Fuel, Ignition, Emission Control, Cooling, Lubrication Transmission: GM A5S360R/A5S390R (5-Speed Automatic), Getrag 420G (6-Speed Manual) Drivetrain: Rear Wheel Drive (RWD) and xDrive All-Wheel Drive (AWD) - Differentials, Axles, Driveshafts Suspension: Front McPherson Strut, Rear Multi-link Suspension - Components, Alignment, Bushings Brakes: Front Ventilated Discs, Rear Solid Discs, ABS, DSC (Dynamic Stability Control) Steering: Hydraulic Power Steering System Electrical: Full Electrical Schematics, Body Control Module (BCM), DME (Digital Motor Electronics), EWS (Electronic Immobilizer System) HVAC: Automatic Climate Control System, Refrigerant, Components Body: Exterior Body Panels, Interior Trim, Doors, Windows, Sunroof Procedures Included Maintenance: Oil Change, Filter Replacements, Spark Plug Service, Brake Fluid Flush, Coolant Flush Diagnostics: OBD-II Diagnostics, Fault Code Interpretation, Live Data Analysis Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Electrical Component Diagnosis and Replacement Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults Component Replacement: Detailed instructions for replacing all major and minor components Specifications: Torque specifications, clearances, fluid capacities, and diagnostic parameters Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds. Diagnostic Capability: Advanced: Includes wiring diagrams, component testing, and diagnostic flowcharts. 📊 Manual Specifications File Format Format Type: PDF (Portable Document Format) Searchability: Fully Searchable Text Print Quality Resolution: High Resolution (Suitable for printing individual pages or the entire manual) Binding Type Binding Type For Printed: Not Applicable (Digital Download) Paper Type Paper Type For Printed: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: M54B25 Engine Type: Inline-6 Cylinder, Naturally Aspirated Displacement: 2494 cc (2.5 Liters) Bore X Stroke: 84.0 mm x 75.0 mm Compression Ratio: 10.2:1 Valve Train: DOHC, 24 Valves, VANOS (Variable Valve Timing) Performance Horsepower: 189 hp @ 6000 rpm Torque: 245 Nm (181 lb-ft) @ 3500 rpm Fuel System Fuel Delivery: Sequential Multi-Point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 Octane Recommended) Engine Management Dme Model: MS43 🔧 Transmission Standard Type: 5-Speed Automatic (GM A5S360R/A5S390R) Optional Type: 6-Speed Manual (Getrag 420G) Features Automatic Modes: Standard Drive (D), Sport (S), Sequential Manual Shift (SMS) on some models. Fluid Specifications Automatic Transmission Fluid: Dexron III or equivalent (BMW Part No. 83 22 0 026 922) Manual Transmission Fluid: BMW MTF LT-2 (BMW Part No. 83 22 9 408 071) or equivalent 📐 Dimensions Exterior Wheelbase: 2760 mm (108.7 in) Length: 4471 mm (176.0 in) Width: 1739 mm (68.5 in) Height: 1392 mm (54.8 in) Weights Curb Weight Sedan Auto: 1530 kg (3373 lbs) Curb Weight Sedan Manual: 1500 kg (3307 lbs) Curb Weight Coupe Auto: 1450 kg (3197 lbs) Curb Weight Coupe Manual: 1420 kg (3131 lbs) Wheel Bolt Pattern: 5x120 Wheel Size Standard: 16-inch alloy Tire Size Standard: 205/55 R16 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars NHTSA Front Impact Passenger: 4 Stars IIHS Moderate Overlap Front: Good Active Features ABS: Standard Anti-lock Braking System Dsc: Standard Dynamic Stability Control Traction Control: Standard Automatic Stability Control (ASC+T) Passive Features Airbags Front: Standard Dual Front Airbags Airbags Side: Optional Front Side-Impact Airbags Seatbelts: 3-point Inertia Reel Seatbelts with Pretensioners 💡 Technology Features Infotainment Head Unit: BMW Business CD or Professional CD radio, optional navigation system. Speaker System: Standard 6-speaker system, optional Harman Kardon audio. Driver Assistance Cruise Control: Standard electronic cruise control. Connectivity Telematics: Optional BMW Assist telematics system. Convenience Key Fob: Remote central locking and immobilizer (EWS) system. 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) typically recommends every 10,000-15,000 miles or 12-24 months, whichever comes first. Air Filter Replacement: Recommended every 30,000 - 45,000 miles or as per CBS. Cabin Filter Replacement: Recommended every 15,000 - 30,000 miles or annually. Spark Plug Replacement: Recommended every 60,000 - 100,000 miles (depending on spark plug type, e.g., iridium). Brake Fluid Flush: Recommended every 2 years, regardless of mileage. Coolant Flush: BMW Long-Life Coolant, typically every 4 years or 60,000 miles. Fluid Specifications Engine Oil Capacity: 6.5 Liters (6.9 US Quarts) Engine Oil Type: SAE 5W-30 Synthetic (BMW LL-01 or LL-04 specification). Coolant Type: BMW Engine Coolant/Antifreeze (G48) - Blue Power Steering Fluid: Pentosin...
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BMW 325 325i 2000 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Model Variant:
325xi (All-Wheel Drive)
Year:
2000
Codes
Chassis Code:
E46
Engine Code Family:
M54
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe/Convertible
Reputation:
Known for sporty handling, refined interiors, and a driver-focused experience.
Competitive Analysis
Primary Competitors:
Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS300, Infiniti G35
Key Features
Handling:
Renowned for its 'Ultimate Driving Machine' handling characteristics.
Engine Smoothness:
M54 inline-six engine celebrated for its smooth operation and sound.
Interior Quality:
High-quality materials and driver-centric ergonomics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service and Repair
Additional Coverage:
Diagnostics, Troubleshooting, Maintenance, Repair
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
M54B25 Engine - Mechanical, Fuel, Ignition, Emission Control, Cooling, Lubrication
Transmission:
GM A5S360R/A5S390R (5-Speed Automatic), Getrag 420G (6-Speed Manual)
Drivetrain:
Rear Wheel Drive (RWD) and xDrive All-Wheel Drive (AWD) - Differentials, Axles, Driveshafts
Suspension:
Front McPherson Strut, Rear Multi-link Suspension - Components, Alignment, Bushings
Brakes:
Front Ventilated Discs, Rear Solid Discs, ABS, DSC (Dynamic Stability Control)
Steering:
Hydraulic Power Steering System
Electrical:
Full Electrical Schematics, Body Control Module (BCM), DME (Digital Motor Electronics), EWS (Electronic Immobilizer System)
HVAC:
Automatic Climate Control System, Refrigerant, Components
Body:
Exterior Body Panels, Interior Trim, Doors, Windows, Sunroof
Procedures Included
Maintenance:
Oil Change, Filter Replacements, Spark Plug Service, Brake Fluid Flush, Coolant Flush
Diagnostics:
OBD-II Diagnostics, Fault Code Interpretation, Live Data Analysis
Repair:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Electrical Component Diagnosis and Replacement
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults
Component Replacement:
Detailed instructions for replacing all major and minor components
Specifications:
Torque specifications, clearances, fluid capacities, and diagnostic parameters
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capability:
Advanced: Includes wiring diagrams, component testing, and diagnostic flowcharts.
📊 Manual Specifications
File Format
Format Type:
PDF (Portable Document Format)
Searchability:
Fully Searchable Text
Print Quality
Resolution:
High Resolution (Suitable for printing individual pages or the entire manual)
Binding Type
Binding Type For Printed:
Not Applicable (Digital Download)
Paper Type
Paper Type For Printed:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B25
Engine Type:
Inline-6 Cylinder, Naturally Aspirated
Displacement:
2494 cc (2.5 Liters)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
10.2:1
Valve Train:
DOHC, 24 Valves, VANOS (Variable Valve Timing)
Performance
Horsepower:
189 hp @ 6000 rpm
Torque:
245 Nm (181 lb-ft) @ 3500 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane Recommended)
Engine Management
Dme Model:
MS43
🔧 Transmission
Standard
Type:
5-Speed Automatic (GM A5S360R/A5S390R)
Optional
Type:
6-Speed Manual (Getrag 420G)
Features
Automatic Modes:
Standard Drive (D), Sport (S), Sequential Manual Shift (SMS) on some models.
Fluid Specifications
Automatic Transmission Fluid:
Dexron III or equivalent (BMW Part No. 83 22 0 026 922)
Manual Transmission Fluid:
BMW MTF LT-2 (BMW Part No. 83 22 9 408 071) or equivalent
📐 Dimensions
Exterior
Wheelbase:
2760 mm (108.7 in)
Length:
4471 mm (176.0 in)
Width:
1739 mm (68.5 in)
Height:
1392 mm (54.8 in)
Weights
Curb Weight Sedan Auto:
1530 kg (3373 lbs)
Curb Weight Sedan Manual:
1500 kg (3307 lbs)
Curb Weight Coupe Auto:
1450 kg (3197 lbs)
Curb Weight Coupe Manual:
1420 kg (3131 lbs)
Wheel Bolt Pattern:
5x120
Wheel Size Standard:
16-inch alloy
Tire Size Standard:
205/55 R16
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars
NHTSA Front Impact Passenger:
4 Stars
IIHS Moderate Overlap Front:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Dsc:
Standard Dynamic Stability Control
Traction Control:
Standard Automatic Stability Control (ASC+T)
Passive Features
Airbags Front:
Standard Dual Front Airbags
Airbags Side:
Optional Front Side-Impact Airbags
Seatbelts:
3-point Inertia Reel Seatbelts with Pretensioners
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional CD radio, optional navigation system.
Speaker System:
Standard 6-speaker system, optional Harman Kardon audio.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Telematics:
Optional BMW Assist telematics system.
Convenience
Key Fob:
Remote central locking and immobilizer (EWS) system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) typically recommends every 10,000-15,000 miles or 12-24 months, whichever comes first.
Air Filter Replacement:
Recommended every 30,000 - 45,000 miles or as per CBS.
Cabin Filter Replacement:
Recommended every 15,000 - 30,000 miles or annually.
Spark Plug Replacement:
Recommended every 60,000 - 100,000 miles (depending on spark plug type, e.g., iridium).
Brake Fluid Flush:
Recommended every 2 years, regardless of mileage.
Coolant Flush:
BMW Long-Life Coolant, typically every 4 years or 60,000 miles.
Fluid Specifications
Engine Oil Capacity:
6.5 Liters (6.9 US Quarts)
Engine Oil Type:
SAE 5W-30 Synthetic (BMW LL-01 or LL-04 specification).
Coolant Type:
BMW Engine Coolant/Antifreeze (G48) - Blue
Power Steering Fluid:
Pentosin CHF 11S or equivalent (BMW Part No. 82 11 0 142 818)
Known Issues
Cooling System:
Plastic expansion tank cracking, water pump failure (plastic impeller), thermostat housing leaks.
Vacuum Leaks:
Cracked vacuum hoses and intake manifold gaskets can cause rough idle and performance issues.
Oil Separator System:
Crankcase Ventilation (CCV) system failure can lead to oil consumption and seal leaks.
Suspension Components:
Front control arm bushings and ball joints, rear subframe bushings wear out.
Window Regulators:
Plastic components can break, causing windows to drop.
ABS Wheel Speed Sensors:
Common failure point leading to ABS and DSC warning lights.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW's heritage is built on performance, engineering, and luxury.
Model Evolution
E46 Generation Introduction:
The E46 generation of the 3 Series was introduced in 1998 (Europe) and 1999 (North America) as the successor to the E36.
E46 Facelift:
The E46 underwent a significant facelift in 2001, with minor styling and feature updates for the 2000 model year.
Production
Production Period:
1999-2006 (E46 Generation)
Manufacturing Locations:
Germany (Main), South Africa, Thailand, Russia, India, China, Brazil
🏆 Awards & Recognition
Recognitions
Car And Driver Otr:
Car and Driver's 10Best list multiple times during its production run.
Motortrend Otr:
MotorTrend Car of the Year contender.
Ratings
Consumer Reports Reliability:
Varied reliability ratings historically, with specific known issues needing attention. Manual is key for preventative maintenance.
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