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BMW 325 325i 1990 Best Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Model Variant: 325 Year: 1990 Codes Chassis Code: E30 👋 Introduction Market Position Era: Late 1980s / Early 1990s performance sedan Segment: Compact Executive/Sports Sedan Competitive Analysis Competitors: Mercedes-Benz W201 (190E), Audi 80/90, Alfa Romeo 75, Acura Legend (early models) Key Features Driving Dynamics: Renowned for balanced chassis, RWD handling, driver engagement Powertrain: Smooth and responsive M20 inline-six engine Design: Iconic E30 design, subtle yet sporting aesthetics 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair Secondary Coverage: Maintenance, troubleshooting, diagnostics, repair procedures, electrical diagrams, specifications Page Count Estimated Page Count: Hundreds (specific number not provided in product info, but implies a comprehensive manual) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: M20B25 inline-six, engine management, fuel injection (Bosch Motronic), ignition, cooling, lubrication, exhaust Transmission: Getrag 260 5-speed manual, ZF 4HP22 4-speed automatic, clutch system, driveshaft, differential Drivetrain: Rear-wheel drive (RWD), axle shafts, wheel bearings Suspension: Front MacPherson struts, rear semi-trailing arms, springs, shock absorbers, bushings, anti-roll bars Steering: Recirculating ball power steering system, steering column, tie rods Brakes: Front vented discs, rear solid discs, hydraulic system, ABS (Anti-lock Braking System) components and diagnostics Electrical: Full wiring diagrams, battery, alternator, starter, lighting system, fuse box, relays, body electronics, instrument cluster Bodywork: Body panel removal and installation, interior trim, exterior trim, glass, seals, bumpers Heating And Air Conditioning: HVAC system, blower motor, evaporator, condenser, refrigerant system, climate controls Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plugs, timing belts (if applicable to M20 - typically chain driven), coolant flushes Troubleshooting: Diagnostic flowcharts for common issues, symptom-based diagnosis Repair: Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation Diagnostics: On-board diagnostics (OBD-I) procedures, fault code retrieval and interpretation for Motronic system Adjustments: Valve clearance adjustments, idle speed control, timing adjustments (if applicable) Technical Depth Depth: Comprehensive, from basic fluid checks to complete engine and transmission rebuilds, in-depth electrical system analysis 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, printable pages Binding Type Binding: N/A (Downloadable PDF, user prints and binds) Paper Type Paper Recommendation: Standard printer paper (user dependent) ⚙️ Engine Specifications Primary Engine Engine Code: M20B25 Configuration: Inline 6-cylinder, SOHC Displacement: 2.5 Liters (2494 cc) Performance Horsepower: 168 hp @ 5800 rpm (approx.) Torque: 164 lb-ft @ 4750 rpm (approx.) Fuel System Injection Type: Bosch Motronic ML-1.3 electronic fuel injection Fuel Type: Unleaded gasoline, 91-93 octane recommended Ignition System Type: Distributorless ignition system (DIS) via Motronic Cooling System Type: Pressurized liquid cooling system Lubrication System Type: Wet sump lubrication system Timing Drive: Timing chain 🔧 Transmission Standard Type: Getrag 260 5-speed manual Optional Type: ZF 4HP22 4-speed automatic Features Clutch: Hydraulically actuated single dry plate clutch (manual transmission) Fluid Manual: BMW recommends MTF LT-2 or equivalent API GL-4 SAE 75W-90 (check manual for specific PN) Fluid Automatic: ATF Dexron III or equivalent (check manual for specific PN) 📐 Dimensions Exterior Wheelbase: 100.1 inches (2543 mm) Length: 170.5 inches (4331 mm) Width: 66.7 inches (1694 mm) Height: 54.2 inches (1377 mm) Weights Curb Weight Manual: 2900-3000 lbs (approx.) Curb Weight Automatic: 2950-3050 lbs (approx.) 🛡️ Safety Features Ratings NHTSA Frontal Impact: Not rated under modern standards (vehicle predates comprehensive NHTSA testing regimes) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional (ASC - Automatic Stability Control) on some later E30 models, less common on 1990 325i Passive Features Airbags: Driver-side airbag standard for 1990 model year Seatbelts: 3-point inertia reel seatbelts front and rear Body Structure: Reinforced chassis and safety cage construction 💡 Technology Features Infotainment Radio: Factory AM/FM cassette player (e.g., Bavaria C or similar) with optional CD changer Speakers: Typically 4-6 speakers Driver Assistance Cruise Control: Optional Connectivity Diagnostics: OBD-I diagnostic port for engine management system (Motronic) 🔧 Maintenance Service Intervals Oil Change: Every 5,000-7,500 miles or annually, whichever comes first (depending on driving conditions) Coolant Flush: Every 2-3 years or 30,000 miles Transmission Fluid: Manual: Check for leaks, change as per manual (often longer intervals). Automatic: Every 30,000-60,000 miles. Spark Plugs: Every 30,000-60,000 miles (depending on plug type) Fluid Specifications Engine Oil: API SG or higher, SAE 10W-40 or 15W-50 (check manual for exact BMW specification) Coolant: BMW Blue Antifreeze/Coolant (G48) or equivalent, mixed 50/50 with distilled water Brake Fluid: DOT 3 or DOT 4 (check manual for specific recommendation), flush every 2 years Known Issues Cooling System: Cracked plastic expansion tanks, failing water pumps, radiator leaks Fuel System: Leaking fuel injectors, failing fuel pump, clogged fuel filter Electrical: Wiring harness degradation (especially around engine bay), alternator issues, starter motor failure, instrument cluster board issues Suspension: Worn bushings (control arm, trailing arm), worn shock absorbers, strut mount failure Engine: Head gasket leaks (less common on M20...
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BMW 325 325i 1990 Best Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Model Variant:
325
Year:
1990
Codes
Chassis Code:
E30
👋 Introduction
Market Position
Era:
Late 1980s / Early 1990s performance sedan
Segment:
Compact Executive/Sports Sedan
Competitive Analysis
Competitors:
Mercedes-Benz W201 (190E), Audi 80/90, Alfa Romeo 75, Acura Legend (early models)
Key Features
Driving Dynamics:
Renowned for balanced chassis, RWD handling, driver engagement
Powertrain:
Smooth and responsive M20 inline-six engine
Design:
Iconic E30 design, subtle yet sporting aesthetics
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, repair procedures, electrical diagrams, specifications
Page Count
Estimated Page Count:
Hundreds (specific number not provided in product info, but implies a comprehensive manual)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
M20B25 inline-six, engine management, fuel injection (Bosch Motronic), ignition, cooling, lubrication, exhaust
Transmission:
Getrag 260 5-speed manual, ZF 4HP22 4-speed automatic, clutch system, driveshaft, differential
Drivetrain:
Rear-wheel drive (RWD), axle shafts, wheel bearings
Suspension:
Front MacPherson struts, rear semi-trailing arms, springs, shock absorbers, bushings, anti-roll bars
Steering:
Recirculating ball power steering system, steering column, tie rods
Brakes:
Front vented discs, rear solid discs, hydraulic system, ABS (Anti-lock Braking System) components and diagnostics
Electrical:
Full wiring diagrams, battery, alternator, starter, lighting system, fuse box, relays, body electronics, instrument cluster
Bodywork:
Body panel removal and installation, interior trim, exterior trim, glass, seals, bumpers
Heating And Air Conditioning:
HVAC system, blower motor, evaporator, condenser, refrigerant system, climate controls
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plugs, timing belts (if applicable to M20 - typically chain driven), coolant flushes
Troubleshooting:
Diagnostic flowcharts for common issues, symptom-based diagnosis
Repair:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation
Diagnostics:
On-board diagnostics (OBD-I) procedures, fault code retrieval and interpretation for Motronic system
Adjustments:
Valve clearance adjustments, idle speed control, timing adjustments (if applicable)
Technical Depth
Depth:
Comprehensive, from basic fluid checks to complete engine and transmission rebuilds, in-depth electrical system analysis
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Downloadable PDF, user prints and binds)
Paper Type
Paper Recommendation:
Standard printer paper (user dependent)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M20B25
Configuration:
Inline 6-cylinder, SOHC
Displacement:
2.5 Liters (2494 cc)
Performance
Horsepower:
168 hp @ 5800 rpm (approx.)
Torque:
164 lb-ft @ 4750 rpm (approx.)
Fuel System
Injection Type:
Bosch Motronic ML-1.3 electronic fuel injection
Fuel Type:
Unleaded gasoline, 91-93 octane recommended
Ignition
System Type:
Distributorless ignition system (DIS) via Motronic
Cooling
System Type:
Pressurized liquid cooling system
Lubrication
System Type:
Wet sump lubrication system
Timing
Drive:
Timing chain
🔧 Transmission
Standard
Type:
Getrag 260 5-speed manual
Optional
Type:
ZF 4HP22 4-speed automatic
Features
Clutch:
Hydraulically actuated single dry plate clutch (manual transmission)
Fluid Manual:
BMW recommends MTF LT-2 or equivalent API GL-4 SAE 75W-90 (check manual for specific PN)
Fluid Automatic:
ATF Dexron III or equivalent (check manual for specific PN)
📐 Dimensions
Exterior
Wheelbase:
100.1 inches (2543 mm)
Length:
170.5 inches (4331 mm)
Width:
66.7 inches (1694 mm)
Height:
54.2 inches (1377 mm)
Weights
Curb Weight Manual:
2900-3000 lbs (approx.)
Curb Weight Automatic:
2950-3050 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Not rated under modern standards (vehicle predates comprehensive NHTSA testing regimes)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional (ASC - Automatic Stability Control) on some later E30 models, less common on 1990 325i
Passive Features
Airbags:
Driver-side airbag standard for 1990 model year
Seatbelts:
3-point inertia reel seatbelts front and rear
Body Structure:
Reinforced chassis and safety cage construction
💡 Technology Features
Infotainment
Radio:
Factory AM/FM cassette player (e.g., Bavaria C or similar) with optional CD changer
Speakers:
Typically 4-6 speakers
Driver Assistance
Cruise Control:
Optional
Connectivity
Diagnostics:
OBD-I diagnostic port for engine management system (Motronic)
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles or annually, whichever comes first (depending on driving conditions)
Coolant Flush:
Every 2-3 years or 30,000 miles
Transmission Fluid:
Manual: Check for leaks, change as per manual (often longer intervals). Automatic: Every 30,000-60,000 miles.
Spark Plugs:
Every 30,000-60,000 miles (depending on plug type)
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-40 or 15W-50 (check manual for exact BMW specification)
Coolant:
BMW Blue Antifreeze/Coolant (G48) or equivalent, mixed 50/50 with distilled water
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific recommendation), flush every 2 years
Known Issues
Cooling System:
Cracked plastic expansion tanks, failing water pumps, radiator leaks
Fuel System:
Leaking fuel injectors, failing fuel pump, clogged fuel filter
Electrical:
Wiring harness degradation (especially around engine bay), alternator issues, starter motor failure, instrument cluster board issues
Suspension:
Worn bushings (control arm, trailing arm), worn shock absorbers, strut mount failure
Engine:
Head gasket leaks (less common on M20 than some other BMW engines), oil pan gasket leaks, timing chain guides (though typically robust)
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW's long-standing reputation for performance, luxury, and engineering excellence
Model Evolution
E30 Generation:
Second generation of the 3 Series, introduced in 1982, known for its driving purity and iconic design
325I Introduction:
The 325i designation signified the larger 2.5L engine, offering a significant step up in performance from earlier 320i models
Production
Manufacturing Location:
Germany (primarily Dingolfing and Munich)
Production Years E30:
1982-1994 (sedan variants often ended production earlier, around 1991)
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive press of its era for handling, build quality, and performance, often considered a benchmark sports sedan.
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