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BMW 325 325i 2000 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Model Variant: 325 Year: 2000 Codes Chassis Code: E46 Engine Code General: M54B25 (though M52TU was also prevalent in this year, the manual likely covers it) 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Reputation: Known for sporty handling, refined interiors, and strong straight-six engines. Competitive Analysis Key Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS, Acura TL Key Features Driving Dynamics: Rear-wheel drive platform (or xDrive), balanced chassis, communicative steering. Engine Smoothness: BMW's inline-six engines were renowned for their inherent smoothness and power delivery. Build Quality: High level of perceived and actual build quality characteristic of BMW. 📋 Manual Details Coverage Areas Major Topics: Full service and repair instructions Page Count Estimated Page Count: Likely 1000+ pages (typical for a comprehensive workshop manual of this era) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (likely PDF, as indicated by common sales practices) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system Drivetrain: Transmission (manual and automatic), clutch, driveshafts, differential, axles Chassis: Suspension (front and rear), steering system, braking system (including ABS) Electrical: Engine management, lighting, instrumentation, body electronics, comfort systems, infotainment (basic) Body: Body construction, interior trim, exterior trim, doors, windows, HVAC Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Repair: Component disassembly and reassembly, system diagnostics and repair, component replacement Troubleshooting: Diagnostic flowcharts, common fault diagnosis, symptom-based troubleshooting Specifications: Torque values, clearances, fluid capacities, electrical schematics, diagnostic trouble codes (DTCs) Technical Depth Depth: Comprehensive, covering basic to advanced repair and diagnostic procedures for professional mechanics. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable for quick access to information. Print Quality Quality: High-resolution scans of original factory documentation. Binding Type Type: N/A (Digital format) Paper Type Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, DOHC, 24 valves Engine Code Specific: M52TU (for 325i, though M54 was introduced mid-cycle and might be covered depending on exact build date) Displacement: 2.5 Liters (2494 cc) Performance Horsepower: 189 hp @ 6000 rpm (for M52TU) Torque: 181 lb-ft @ 3500 rpm (for M52TU) Fuel System Injection Type: Multi-point fuel injection (Bosch Motronic) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Technical Details Bore X Stroke: 84.0 mm x 75.0 mm (for M52TU) Compression Ratio: 10.2:1 (for M52TU) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 5-speed Automatic Transmission (Steptronic) Features Manual Gear Ratios: Specific ratios available in the manual, typically around 3.71:1 for 1st gear. Automatic Features: Adaptive shifting, manual override (Steptronic). Fluid Specifications Manual Fluid: MTF LT-2 or equivalent (e.g., Pentosin MTF 2) Automatic Fluid: ATF LT 71141 or equivalent 📐 Dimensions Exterior Length: 177.4 inches (4506 mm) Width: 68.5 inches (1739 mm) Height: 55.4 inches (1407 mm) Wheelbase: 107.3 inches (2726 mm) Weights Curb Weight: Approx. 3350 - 3500 lbs (depending on transmission and options) Cargo Trunk Volume: 11.1 cubic feet (sedan) 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4 stars (based on typical ratings for this era) IIHS Side Impact: Not rated for this specific year, but generally good for the era. Active Features Stability Control: Dynamic Stability Control (DSC) - standard or optional Traction Control: Automatic Stability Control and Traction (ASC+T) Passive Features Airbags: Frontal airbags, side airbags (optional). Seatbelts: 3-point inertia-reel seat belts with pre-tensioners. 💡 Technology Features Infotainment Head Unit: Standard BMW Business CD or Professional RDS radio, optional CD changer. Navigation: Optional BMW Business Navigation System (MK III or IV). Driver Assistance Cruise Control: Standard cruise control system. Connectivity Cellular: Optional BMW Assist telematics system (early cellular integration). Climate Control System: Manual or automatic climate control (HVAC) with cabin air filter. 🔧 Maintenance Service Intervals Oil Change: Typically every 7,500-10,000 miles or annually, as indicated by the Condition Based Service (CBS) system. Spark Plugs: Every 60,000 miles (if using original equipment long-life plugs). Coolant Flush: Every 2-4 years or 30,000-50,000 miles. Fluid Specifications Engine Oil: BMW Longlife-01 (LL-01) or LL-04 compliant synthetic oil, typically 5W-30 or 5W-40. Capacity: ~6.5 quarts (6.0 liters). Coolant: BMW Blue Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water. Brake Fluid: DOT 4 Low Viscosity (LV) brake fluid. Known Issues Cooling System: Plastic coolant expansion tank can become brittle and crack; water pump failure (plastic impeller prone to breaking). Oil Leaks: Valve cover gasket, oil pan gasket, and O-ring seals (e.g., oil filter housing, VANOS). Suspension: Control arm bushings (mentions of "bushing replacement" or "control arm refresh" are common). Electrical: ABS wheel speed sensors, alternator, VANOS solenoids (especially on M52TU). 📚 Vehicle History Brand Heritage Bmw Legacy: BMW has a long-standing reputation for building driver-focused luxury vehicles with excellent engineering. Model Evolution E46 Generation: The E46 generation (1998-2006) was a significant evolution from the E36, praised for its refined chassis and improved...
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BMW 325 325i 2000 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Model Variant:
325
Year:
2000
Codes
Chassis Code:
E46
Engine Code General:
M54B25 (though M52TU was also prevalent in this year, the manual likely covers it)
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe
Reputation:
Known for sporty handling, refined interiors, and strong straight-six engines.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS, Acura TL
Key Features
Driving Dynamics:
Rear-wheel drive platform (or xDrive), balanced chassis, communicative steering.
Engine Smoothness:
BMW's inline-six engines were renowned for their inherent smoothness and power delivery.
Build Quality:
High level of perceived and actual build quality characteristic of BMW.
📋 Manual Details
Coverage Areas
Major Topics:
Full service and repair instructions
Page Count
Estimated Page Count:
Likely 1000+ pages (typical for a comprehensive workshop manual of this era)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, as indicated by common sales practices)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system
Drivetrain:
Transmission (manual and automatic), clutch, driveshafts, differential, axles
Chassis:
Suspension (front and rear), steering system, braking system (including ABS)
Electrical:
Engine management, lighting, instrumentation, body electronics, comfort systems, infotainment (basic)
Body:
Body construction, interior trim, exterior trim, doors, windows, HVAC
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair:
Component disassembly and reassembly, system diagnostics and repair, component replacement
Troubleshooting:
Diagnostic flowcharts, common fault diagnosis, symptom-based troubleshooting
Specifications:
Torque values, clearances, fluid capacities, electrical schematics, diagnostic trouble codes (DTCs)
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures for professional mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable for quick access to information.
Print Quality
Quality:
High-resolution scans of original factory documentation.
Binding Type
Type:
N/A (Digital format)
Paper Type
Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, DOHC, 24 valves
Engine Code Specific:
M52TU (for 325i, though M54 was introduced mid-cycle and might be covered depending on exact build date)
Displacement:
2.5 Liters (2494 cc)
Performance
Horsepower:
189 hp @ 6000 rpm (for M52TU)
Torque:
181 lb-ft @ 3500 rpm (for M52TU)
Fuel System
Injection Type:
Multi-point fuel injection (Bosch Motronic)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Technical Details
Bore X Stroke:
84.0 mm x 75.0 mm (for M52TU)
Compression Ratio:
10.2:1 (for M52TU)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
5-speed Automatic Transmission (Steptronic)
Features
Manual Gear Ratios:
Specific ratios available in the manual, typically around 3.71:1 for 1st gear.
Automatic Features:
Adaptive shifting, manual override (Steptronic).
Fluid Specifications
Manual Fluid:
MTF LT-2 or equivalent (e.g., Pentosin MTF 2)
Automatic Fluid:
ATF LT 71141 or equivalent
📐 Dimensions
Exterior
Length:
177.4 inches (4506 mm)
Width:
68.5 inches (1739 mm)
Height:
55.4 inches (1407 mm)
Wheelbase:
107.3 inches (2726 mm)
Weights
Curb Weight:
Approx. 3350 - 3500 lbs (depending on transmission and options)
Cargo
Trunk Volume:
11.1 cubic feet (sedan)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4 stars (based on typical ratings for this era)
IIHS Side Impact:
Not rated for this specific year, but generally good for the era.
Active Features
Stability Control:
Dynamic Stability Control (DSC) - standard or optional
Traction Control:
Automatic Stability Control and Traction (ASC+T)
Passive Features
Airbags:
Frontal airbags, side airbags (optional).
Seatbelts:
3-point inertia-reel seat belts with pre-tensioners.
💡 Technology Features
Infotainment
Head Unit:
Standard BMW Business CD or Professional RDS radio, optional CD changer.
Navigation:
Optional BMW Business Navigation System (MK III or IV).
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Cellular:
Optional BMW Assist telematics system (early cellular integration).
Climate Control
System:
Manual or automatic climate control (HVAC) with cabin air filter.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500-10,000 miles or annually, as indicated by the Condition Based Service (CBS) system.
Spark Plugs:
Every 60,000 miles (if using original equipment long-life plugs).
Coolant Flush:
Every 2-4 years or 30,000-50,000 miles.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) or LL-04 compliant synthetic oil, typically 5W-30 or 5W-40. Capacity: ~6.5 quarts (6.0 liters).
Coolant:
BMW Blue Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 Low Viscosity (LV) brake fluid.
Known Issues
Cooling System:
Plastic coolant expansion tank can become brittle and crack; water pump failure (plastic impeller prone to breaking).
Oil Leaks:
Valve cover gasket, oil pan gasket, and O-ring seals (e.g., oil filter housing, VANOS).
Suspension:
Control arm bushings (mentions of "bushing replacement" or "control arm refresh" are common).
Electrical:
ABS wheel speed sensors, alternator, VANOS solenoids (especially on M52TU).
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long-standing reputation for building driver-focused luxury vehicles with excellent engineering.
Model Evolution
E46 Generation:
The E46 generation (1998-2006) was a significant evolution from the E36, praised for its refined chassis and improved interior.
325I Positioning:
The 325i served as a mid-range model in the E46 lineup, offering a balance of performance and luxury between the 323i and 330i.
Production
Manufacturing Locations:
Primarily Germany (Dingolfing, Munich), also South Africa and Regensburg.
🏆 Awards & Recognition
Recognitions
Ward Best Engines:
BMW's inline-six engines, including variants similar to the M52TU, frequently received recognition for their refinement and performance.
Car And Driver 10Best:
The E46 generation 3 Series models were consistently named to Car and Driver's 10Best lists during its production run.
Ratings
Reliability Perceptions:
Generally considered reliable when properly maintained, though some specific components require attention as they age.
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