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BMW 325 325i 2000 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Model Variant: 325 Year: 2000 Codes Chassis Code: E46 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Reputation: Renowned for sporty handling, refined interior, and powerful inline-six engines. Competitive Analysis Key Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS. Key Features Driving Dynamics: Excellent balance, rear-wheel-drive bias, responsive steering. Powertrain: Smooth and potent M54B30 inline-six engine. Build Quality: High-quality materials and solid construction typical of BMW. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Brakes: Yes Suspension: Yes Electrical System: Yes Body And Chassis: Yes HVAC: Yes Interior Trim: Yes Diagnostics: Yes Maintenance Schedules: Yes Troubleshooting: Yes All Models Engines Trims Transmissions: Yes Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, assembly, and torque specifications for engine components (block, crank, pistons, rods, heads, valves). Engine Management: Ignition system, fuel injection system (DME - Digital Motor Electronics), sensor diagnostics, emission control systems. Cooling System: Radiator, water pump, thermostat, coolant types, bleed procedures. Lubrication System: Oil pump, oil filter, oil pressure specifications, oil change procedures, recommended oil types. Exhaust System: Catalytic converter, mufflers, exhaust manifold, gasket replacement. Transmission Manual: Clutch system, gearbox disassembly, inspection, repair, shift linkage, fluid specifications. Transmission Automatic: Transmission control module (GM transmission), fluid types, filter replacement, torque converter, seal replacement, diagnostic trouble codes. Drivetrain: Driveshafts, CV joints, differential, wheel bearings, axle shaft removal and installation. Suspension Front: MacPherson struts, control arms, ball joints, tie rods, sway bar, alignment specifications. Suspension Rear: Multi-link suspension, control arms, shock absorbers, springs, sway bar, alignment specifications. Steering System: Power steering pump, steering rack, tie rod ends, steering column, fluid type and capacity. Brake System Front: Brake calipers, brake discs (rotors), brake pads, ABS sensor replacement, bleeding procedures. Brake System Rear: Brake calipers, brake discs (rotors), brake pads, parking brake mechanism, ABS sensor replacement, bleeding procedures. Anti Lock Braking System ABS: ABS control module, wheel speed sensors, hydraulic modulator unit, diagnostic procedures. Wheel And Tires: Tire pressure, tire wear, wheel balancing, wheel bolt torque, wheel types. Body Exterior: Door panel removal, bumper removal, fender replacement, hood and trunk adjustments, panel alignment. Body Interior: Seat removal, dashboard disassembly, headliner replacement, carpet replacement, interior trim panel removal. HVAC System: Blower motor, evaporator, heater core, climate control module, refrigerant type and capacity, diagnostic codes. Lighting System: Headlight bulbs, taillight bulbs, interior lighting, fog lights, turn signals, wiring diagrams. Instrument Panel: Gauge cluster removal and repair, warning lights, check engine light diagnosis. Audio System: Radio removal and installation, speaker replacement, antenna repair. Power Accessories: Power windows, power locks, power mirrors, sunroof operation, fuse locations. Airbag System: Airbag module replacement, seatbelt pretensioners, SRS warning light diagnosis, safety precautions. Central Locking System: Door lock actuators, central locking module, key fob programming. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes. Component Replacement: Detailed instructions for replacing virtually all wear-and-tear items and major components. Diagnostic Troubleshooting: Systematic approaches to diagnose issues using symptom-based troubleshooting guides and diagnostic codes. Engine Rebuilds: Comprehensive steps for complete engine overhauls, including clearances and tolerances. Transmission Overhauls: Detailed guidance for rebuilding both manual and automatic transmissions. Brake System Service: Pad and rotor replacement, caliper overhaul, brake line replacement, bleeding. Suspension Alignment: Detailed alignment specifications and procedures for front and rear suspension. Electrical Diagnostics: Wiring diagrams for all major systems, troubleshooting electrical faults, connector pinouts. Body Panel Repair And Replacement: Instructions for removal, installation, and adjustment of body panels. HVAC System Repair: Refrigerant handling, component replacement (compressor, condenser, evaporator), leak detection. Software Updates And Coding: May include information on basic diagnostic tool usage and module coding (depending on specific manual scope). Technical Depth Depth: Comprehensive Detail Level: Factory-level detail, suitable for professional mechanics and advanced DIYers. Diagnostic Capabilities: Includes diagnostic trouble codes (DTCs), sensor data interpretation, and flowcharts for fault finding. Torque Specifications: All critical torque values for engine, chassis, and drivetrain components. Clearances And Tolerances: Precise measurements for engine components and bearing clearances. Wiring Diagrams: Detailed electrical schematics covering all vehicle systems, including component locations and pinouts. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Printability: Printable pages, allowing for a physical copy for workshop use. Print Quality Image Resolution: High-resolution diagrams and illustrations. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: M54B30 Engine Type: 3.0L DOHC Inline-6 Displacement: 2979 cc (3.0 Liters) Performance Horsepower: 225 hp @ 5900 rpm Torque: 214 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) with Bosch Motronic ME 7.2 control. Fuel Type: Premium Unleaded (91 Octane Recommended) Engine Management ECU Type: Bosch Motronic ME 7.2 Emission Control: Dual O2 sensors,...
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BMW 325 325i 2000 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Model Variant:
325
Year:
2000
Codes
Chassis Code:
E46
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe
Reputation:
Renowned for sporty handling, refined interior, and powerful inline-six engines.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS.
Key Features
Driving Dynamics:
Excellent balance, rear-wheel-drive bias, responsive steering.
Powertrain:
Smooth and potent M54B30 inline-six engine.
Build Quality:
High-quality materials and solid construction typical of BMW.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Brakes:
Yes
Suspension:
Yes
Electrical System:
Yes
Body And Chassis:
Yes
HVAC:
Yes
Interior Trim:
Yes
Diagnostics:
Yes
Maintenance Schedules:
Yes
Troubleshooting:
Yes
All Models Engines Trims Transmissions:
Yes
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, assembly, and torque specifications for engine components (block, crank, pistons, rods, heads, valves).
Engine Management:
Ignition system, fuel injection system (DME - Digital Motor Electronics), sensor diagnostics, emission control systems.
Cooling System:
Radiator, water pump, thermostat, coolant types, bleed procedures.
Lubrication System:
Oil pump, oil filter, oil pressure specifications, oil change procedures, recommended oil types.
Exhaust System:
Catalytic converter, mufflers, exhaust manifold, gasket replacement.
Transmission Manual:
Clutch system, gearbox disassembly, inspection, repair, shift linkage, fluid specifications.
Transmission Automatic:
Transmission control module (GM transmission), fluid types, filter replacement, torque converter, seal replacement, diagnostic trouble codes.
Drivetrain:
Driveshafts, CV joints, differential, wheel bearings, axle shaft removal and installation.
Suspension Front:
MacPherson struts, control arms, ball joints, tie rods, sway bar, alignment specifications.
Suspension Rear:
Multi-link suspension, control arms, shock absorbers, springs, sway bar, alignment specifications.
Steering System:
Power steering pump, steering rack, tie rod ends, steering column, fluid type and capacity.
Brake System Front:
Brake calipers, brake discs (rotors), brake pads, ABS sensor replacement, bleeding procedures.
Brake System Rear:
Brake calipers, brake discs (rotors), brake pads, parking brake mechanism, ABS sensor replacement, bleeding procedures.
Anti Lock Braking System ABS:
ABS control module, wheel speed sensors, hydraulic modulator unit, diagnostic procedures.
Wheel And Tires:
Tire pressure, tire wear, wheel balancing, wheel bolt torque, wheel types.
Body Exterior:
Door panel removal, bumper removal, fender replacement, hood and trunk adjustments, panel alignment.
Body Interior:
Seat removal, dashboard disassembly, headliner replacement, carpet replacement, interior trim panel removal.
HVAC System:
Blower motor, evaporator, heater core, climate control module, refrigerant type and capacity, diagnostic codes.
Lighting System:
Headlight bulbs, taillight bulbs, interior lighting, fog lights, turn signals, wiring diagrams.
Instrument Panel:
Gauge cluster removal and repair, warning lights, check engine light diagnosis.
Audio System:
Radio removal and installation, speaker replacement, antenna repair.
Power Accessories:
Power windows, power locks, power mirrors, sunroof operation, fuse locations.
Airbag System:
Airbag module replacement, seatbelt pretensioners, SRS warning light diagnosis, safety precautions.
Central Locking System:
Door lock actuators, central locking module, key fob programming.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes.
Component Replacement:
Detailed instructions for replacing virtually all wear-and-tear items and major components.
Diagnostic Troubleshooting:
Systematic approaches to diagnose issues using symptom-based troubleshooting guides and diagnostic codes.
Engine Rebuilds:
Comprehensive steps for complete engine overhauls, including clearances and tolerances.
Transmission Overhauls:
Detailed guidance for rebuilding both manual and automatic transmissions.
Brake System Service:
Pad and rotor replacement, caliper overhaul, brake line replacement, bleeding.
Suspension Alignment:
Detailed alignment specifications and procedures for front and rear suspension.
Electrical Diagnostics:
Wiring diagrams for all major systems, troubleshooting electrical faults, connector pinouts.
Body Panel Repair And Replacement:
Instructions for removal, installation, and adjustment of body panels.
HVAC System Repair:
Refrigerant handling, component replacement (compressor, condenser, evaporator), leak detection.
Software Updates And Coding:
May include information on basic diagnostic tool usage and module coding (depending on specific manual scope).
Technical Depth
Depth:
Comprehensive
Detail Level:
Factory-level detail, suitable for professional mechanics and advanced DIYers.
Diagnostic Capabilities:
Includes diagnostic trouble codes (DTCs), sensor data interpretation, and flowcharts for fault finding.
Torque Specifications:
All critical torque values for engine, chassis, and drivetrain components.
Clearances And Tolerances:
Precise measurements for engine components and bearing clearances.
Wiring Diagrams:
Detailed electrical schematics covering all vehicle systems, including component locations and pinouts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Printability:
Printable pages, allowing for a physical copy for workshop use.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B30
Engine Type:
3.0L DOHC Inline-6
Displacement:
2979 cc (3.0 Liters)
Performance
Horsepower:
225 hp @ 5900 rpm
Torque:
214 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) with Bosch Motronic ME 7.2 control.
Fuel Type:
Premium Unleaded (91 Octane Recommended)
Engine Management
ECU Type:
Bosch Motronic ME 7.2
Emission Control:
Dual O2 sensors, secondary air injection, EGR (may vary by market).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (Getrag GS5-39DZ)
Optional
Transmission Type:
5-speed Automatic (GM A5S360R/A5S390R)
Features
Traction Control:
Available DSC (Dynamic Stability Control) integration.
Fluid Specifications
Manual Fluid:
BMW MTF LT-2 (or equivalent Pentosin MTF2)
Automatic Fluid:
Dexron III (or equivalent ATF)
📐 Dimensions
Exterior
Length:
177.4 inches (4505 mm)
Width:
68.3 inches (1735 mm)
Height:
56.2 inches (1427 mm)
Wheelbase:
107.4 inches (2728 mm)
Weights
Curb Weight:
3263 - 3397 lbs (1480 - 1541 kg) depending on transmission
Gross Vehicle Weight Rating:
4300 - 4400 lbs (1950 - 2000 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 stars (driver/passenger)
NHTSA Side Impact:
4/5 stars (driver/passenger)
Active Features
Traction Control:
Standard ASC (Automatic Stability Control) on some models, optional DSC.
ABS:
Standard Anti-lock Braking System (ABS).
Stability Control:
Optional Dynamic Stability Control (DSC) including DTC (Dynamic Traction Control).
Passive Features
Airbags Front:
Driver and front passenger airbags.
Airbags Side:
Optional front side-impact airbags.
Seatbelts:
3-point front and rear seatbelts with pretensioners.
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or BMW Professional RDS CD players available.
Navigation:
Optional BMW Business or Professional Navigation systems.
Driver Assistance
Parking Sensors:
Optional rear Park Distance Control (PDC).
Connectivity
Phone Integration:
Optional Bluetooth hands-free system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000-15,000 km) or as indicated by the Condition Based Service (CBS) system.
Spark Plug Replacement:
Around 60,000 miles (100,000 km) for original plugs.
Coolant Flush Interval:
Every 2 years or 30,000 miles (50,000 km).
Brake Fluid Flush Interval:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 5W-40 Synthetic (BMW Longlife-01 approved recommended).
Engine Oil Capacity:
6.5 US quarts (6.2 Liters) with filter change.
Coolant Type:
BMW Blue Antifreeze (G48) or equivalent propylene glycol based coolant.
Power Steering Fluid:
Pentosin CHF 11S (or equivalent spec).
Known Issues
Crankcase Ventilation System:
Clogged PCV valve and hoses leading to oil leaks and rough idle.
Cooling System:
Plastic expansion tank cracking, water pump failure, thermostat housing leaks.
Oil Pan Gasket Leaks:
Common due to age and material degradation.
Valve Cover Gasket Leaks:
Another common source of oil leaks.
Rear Main Seal Leaks:
Requires transmission removal for replacement.
ABS Wheel Speed Sensors:
Frequent failure, leading to ABS and traction control warnings.
Oil Filter Housing Gasket:
Leaking O-rings are a common failure point.
Automatic Transmission Conductive Plate:
Can fail in GM-based transmissions, causing shifting issues.
📚 Vehicle History
Brand Heritage
Brand History:
Bayerische Motoren Werke AG (BMW) is a German luxury vehicle and motorcycle manufacturer founded in 1916.
Model Evolution
E46 Introduction:
The E46 chassis replaced the E36 and was produced from 1998 to 2006. The 325i model designation became prominent in 2000, often featuring the 3.0L M54 engine.
Engine Progression:
The M54 engine series, including the M54B30, marked a significant improvement in performance and refinement over the previous M52/M52TU engines.
Production
Production Location:
Primarily Germany (Munich, Dingolfing, Regensburg), also South Africa and Thailand.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E46 3-Series (including the 325i variants) was a consistent recipient of Car and Driver's 10Best award.
Overall Reputation:
Widely praised for its balance of performance, luxury, and reliability, establishing it as a benchmark in its class.
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