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BMW 325 325i 1999 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Model Variant: 325 Year: 1999 Codes Chassis Code: E46 👋 Introduction Market Position Market Positioning: The E46 3 Series was positioned as a premium compact executive sedan and coupe, renowned for its driving dynamics, build quality, and sophisticated engineering, competing with vehicles like the Mercedes-Benz C-Class and Audi A4. Competitive Analysis Competitors: Mercedes-Benz W202 C-Class, Audi B5 A4, Lexus IS200, Alfa Romeo 155. Key Features Key Features Vehicle: Rear-wheel drive platform, balanced chassis, driver-focused interior, inline-six engine reputation for smoothness and power delivery. 📋 Manual Details Coverage Areas Engines Covered: All Engine Variants for 325i model Transmission Types Covered: All Transmission Types (Manual and Automatic) Trim Levels Covered: All Trim Levels Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download Completeness Manual Completeness: This is a comprehensive workshop manual, covering all aspects of service, maintenance, and repair for the specified vehicle. 📖 Manual Coverage Systems Covered Powertrain: Engine (M52B25), Cooling System, Fuel System, Exhaust System, Drivetrain (Transmission, Driveshafts, Differential) Chassis: Suspension (Front & Rear), Steering System, Braking System (ABS) Electrical: Engine Control Unit (ECU), Ignition System, Lighting System, Instrumentation, Power Accessories, Body Control Module (BCM) Body: Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Climate Control System Climate Control: Manual and automatic climate control systems, A/C system servicing, heater core replacement, blower motor diagnosis. Procedures Included Maintenance: Routine Service Intervals, Fluid Checks & Replacements, Filter Replacements, Spark Plug Replacement, Belt Inspection & Replacement Diagnostics Troubleshooting: Symptom-Based Troubleshooting, Diagnostic Trouble Codes (DTCs), Electrical System Diagnostics, Engine Performance Issues Repair Replacement: Engine Component Rebuilds, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Replacement, Body Panel Repair Special Tools: Identification and usage of specialized BMW tools for specific procedures Electrical Schematics: Detailed wiring diagrams for all major vehicle systems, including engine management, lighting, power accessories, and safety systems. Technical Depth Depth: Comprehensive - from basic maintenance to complete engine and transmission overhauls, including electrical schematics and diagnostic procedures. Diagnostic Tools Coverage: Information pertaining to using BMW's diagnostic tools (e.g., GT1, DIS) and interpreting diagnostic trouble codes (DTCs). 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Print Quality: High-resolution, printable pages with clear diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Searchable text for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Code: M52TU B25 Engine Type: 2.5L DOHC Inline-6 Bore X Stroke: 84.0 mm x 75.0 mm Compression Ratio: 10.2:1 Performance Horsepower: 189 hp @ 6000 rpm Torque: 181 lb-ft @ 3500 rpm Fuel System Fuel Injection: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Engine Management Engine Control Unit: Bosch Motronic ME 7.2 (or similar) Ignition System: Distributorless Ignition System (DIS) with individual coil-on-plug ignition. Valve Train Valve Actuation: Dual Overhead Camshafts (DOHC), 24 Valves (4 per cylinder), VANOS (Variable Valve Timing) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 5-speed Steptronic Automatic Transmission Features Transmission Features: Rear-wheel drive, limited-slip differential available on some models. Fluid Type Manual Transmission Fluid: BMW recommends specific synthetic manual transmission fluids (e.g., ATF Dexron III or equivalent). Automatic Transmission Fluid: BMW recommends specific synthetic ATF fluids (e.g., ATF Dexron III or equivalent). 📐 Dimensions Exterior Length: Approx. 4,471 mm (176.0 in) Width: Approx. 1,739 mm (68.5 in) Height: Approx. 1,415 mm (55.7 in) Wheelbase: Approx. 2,725 mm (107.3 in) Weights Curb Weight: Approx. 1,480 - 1,550 kg (3,263 - 3,417 lbs), depending on configuration. Cargo Trunk Volume: Approx. 440 liters (15.5 cu ft) Interior Front Headroom: Approx. 980 mm (38.6 in) Front Legroom: Approx. 1,040 mm (40.9 in) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 4/5 stars (1999 Model Year) Active Features Active Safety Features: Anti-lock Braking System (ABS), Dynamic Stability Control (DSC) (optional on some models) Passive Features Passive Safety Features: Frontal Airbags, Side-impact Protection System (SIPS), Crumple Zones, Seatbelt Pretensioners. Chassis Design Chassis Safety Design: Advanced chassis design with a focus on occupant protection and handling stability. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM stereo with cassette player, optional CD player. Limited early-generation navigation systems may have been available. Driver Assistance Driver Assistance Features: Cruise control, rear parking sensors (optional on some models). Connectivity Connectivity Options: Analog radio reception, optional analog cellular phone integration on some higher-spec models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 to 10,000 miles or annually, depending on driving conditions and oil type used. Refer to Condition Based Service (CBS) or manual recommendations. Spark Plug Replacement: Approximately every 60,000 miles (check specific recommendations). Coolant Flush: Every 2-3 years or as per manual. BMW Blue coolant is typically used. Fluid Specifications Engine Oil Specification: SAE 5W-30 or 5W-40 Synthetic Engine Oil...
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BMW 325 325i 1999 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Model Variant:
325
Year:
1999
Codes
Chassis Code:
E46
👋 Introduction
Market Position
Market Positioning:
The E46 3 Series was positioned as a premium compact executive sedan and coupe, renowned for its driving dynamics, build quality, and sophisticated engineering, competing with vehicles like the Mercedes-Benz C-Class and Audi A4.
Competitive Analysis
Competitors:
Mercedes-Benz W202 C-Class, Audi B5 A4, Lexus IS200, Alfa Romeo 155.
Key Features
Key Features Vehicle:
Rear-wheel drive platform, balanced chassis, driver-focused interior, inline-six engine reputation for smoothness and power delivery.
📋 Manual Details
Coverage Areas
Engines Covered:
All Engine Variants for 325i model
Transmission Types Covered:
All Transmission Types (Manual and Automatic)
Trim Levels Covered:
All Trim Levels
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
Completeness
Manual Completeness:
This is a comprehensive workshop manual, covering all aspects of service, maintenance, and repair for the specified vehicle.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M52B25), Cooling System, Fuel System, Exhaust System, Drivetrain (Transmission, Driveshafts, Differential)
Chassis:
Suspension (Front & Rear), Steering System, Braking System (ABS)
Electrical:
Engine Control Unit (ECU), Ignition System, Lighting System, Instrumentation, Power Accessories, Body Control Module (BCM)
Body:
Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Climate Control System
Climate Control:
Manual and automatic climate control systems, A/C system servicing, heater core replacement, blower motor diagnosis.
Procedures Included
Maintenance:
Routine Service Intervals, Fluid Checks & Replacements, Filter Replacements, Spark Plug Replacement, Belt Inspection & Replacement
Diagnostics Troubleshooting:
Symptom-Based Troubleshooting, Diagnostic Trouble Codes (DTCs), Electrical System Diagnostics, Engine Performance Issues
Repair Replacement:
Engine Component Rebuilds, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Replacement, Body Panel Repair
Special Tools:
Identification and usage of specialized BMW tools for specific procedures
Electrical Schematics:
Detailed wiring diagrams for all major vehicle systems, including engine management, lighting, power accessories, and safety systems.
Technical Depth
Depth:
Comprehensive - from basic maintenance to complete engine and transmission overhauls, including electrical schematics and diagnostic procedures.
Diagnostic Tools Coverage:
Information pertaining to using BMW's diagnostic tools (e.g., GT1, DIS) and interpreting diagnostic trouble codes (DTCs).
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Print Quality
Print Quality:
High-resolution, printable pages with clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchability:
Searchable text for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M52TU B25
Engine Type:
2.5L DOHC Inline-6
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
189 hp @ 6000 rpm
Torque:
181 lb-ft @ 3500 rpm
Fuel System
Fuel Injection:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Engine Management
Engine Control Unit:
Bosch Motronic ME 7.2 (or similar)
Ignition System:
Distributorless Ignition System (DIS) with individual coil-on-plug ignition.
Valve Train
Valve Actuation:
Dual Overhead Camshafts (DOHC), 24 Valves (4 per cylinder), VANOS (Variable Valve Timing)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
5-speed Steptronic Automatic Transmission
Features
Transmission Features:
Rear-wheel drive, limited-slip differential available on some models.
Fluid Type
Manual Transmission Fluid:
BMW recommends specific synthetic manual transmission fluids (e.g., ATF Dexron III or equivalent).
Automatic Transmission Fluid:
BMW recommends specific synthetic ATF fluids (e.g., ATF Dexron III or equivalent).
📐 Dimensions
Exterior
Length:
Approx. 4,471 mm (176.0 in)
Width:
Approx. 1,739 mm (68.5 in)
Height:
Approx. 1,415 mm (55.7 in)
Wheelbase:
Approx. 2,725 mm (107.3 in)
Weights
Curb Weight:
Approx. 1,480 - 1,550 kg (3,263 - 3,417 lbs), depending on configuration.
Cargo
Trunk Volume:
Approx. 440 liters (15.5 cu ft)
Interior
Front Headroom:
Approx. 980 mm (38.6 in)
Front Legroom:
Approx. 1,040 mm (40.9 in)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
4/5 stars (1999 Model Year)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Dynamic Stability Control (DSC) (optional on some models)
Passive Features
Passive Safety Features:
Frontal Airbags, Side-impact Protection System (SIPS), Crumple Zones, Seatbelt Pretensioners.
Chassis Design
Chassis Safety Design:
Advanced chassis design with a focus on occupant protection and handling stability.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with cassette player, optional CD player. Limited early-generation navigation systems may have been available.
Driver Assistance
Driver Assistance Features:
Cruise control, rear parking sensors (optional on some models).
Connectivity
Connectivity Options:
Analog radio reception, optional analog cellular phone integration on some higher-spec models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 to 10,000 miles or annually, depending on driving conditions and oil type used. Refer to Condition Based Service (CBS) or manual recommendations.
Spark Plug Replacement:
Approximately every 60,000 miles (check specific recommendations).
Coolant Flush:
Every 2-3 years or as per manual. BMW Blue coolant is typically used.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 5W-40 Synthetic Engine Oil meeting BMW LL-01 or LL-98 specifications.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol-based, mixed 50/50 with distilled water).
Brake Fluid Type:
DOT 4 Synthetic Brake Fluid.
Power Steering Fluid:
ATF Dexron III or BMW's specified power steering fluid.
Known Issues
Common Issues Engine:
VANOS solenoid issues, oil leaks from valve cover gasket and oil pan gasket, coolant expansion tank cracks.
Common Issues Cooling:
Water pump failures, thermostat housing leaks, radiator leaks.
Common Issues Suspension:
Control arm bushings wear, rear shock mounts failure, subframe bushings fatigue.
Common Issues Electrical:
Window regulator failures, MAF sensor issues, ABS wheel speed sensor failures.
Part Numbers
Oil Filter Part Number Example:
Mann-Filter HU 821 / 1x or Mahle OX 104/1DE (check for exact fitment)
Air Filter Part Number Example:
Mann-Filter C 35 177 or Mahle LX 588 (check for exact fitment)
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW has a long-standing reputation for producing sporty, driver-oriented luxury vehicles with a strong emphasis on engineering and performance since its inception.
Model Evolution
E46 Generation Introduction:
The E46 generation of the 3 Series was introduced in 1998 for the 1999 model year, succeeding the E36 generation. It marked a significant evolution in design, technology, and driving dynamics.
Production
Production Years E46:
1998-2006 (global), with the 325i model being prominent throughout this period.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E46 3 Series, including models like the 325i, was a frequent recipient of Car and Driver's '10Best' list during its production run, lauded for its handling and performance.
Ratings
Value Retention:
The E46 generation is known for holding its value well relative to its segment, indicative of its desirability and build quality.
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