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2004 BMW 325I Service & Repair Manual Software

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🏷️ Basic Information Identification Make: BMW Model: 325i Year: 2004 Codes Chassis Code: E46 Engine Code: M54B25 👋 Introduction Market Position Target Audience: BMW enthusiasts, independent repair shops, DIY mechanics seeking professional-level repair and maintenance guidance for the 2004 BMW 325i. Competitive Analysis Advantage: Official licensing suggests high accuracy and completeness, often mirroring dealership-level technical information. Software format offers enhanced searchability and accessibility compared to traditional printed manuals. Key Features Features: Detailed diagnostic procedures, comprehensive repair instructions, accurate torque values, extensive wiring diagrams, component replacement guides, troubleshooting flowcharts. 📋 Manual Details Coverage Areas Manual Type: Service & Repair Manual Software Language: English Format: Digital Software (likely PDF or proprietary executable) Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive software manuals) 📖 Manual Coverage Systems Covered Powertrain: Engine (M54B25), cooling system, fuel system, exhaust system, engine management (DME), transmission (GM 5L40-E automatic, Getrag 420G manual), driveline components (driveshaft, differential, axles) Chassis: Suspension (front struts, rear multi-link), steering system (hydraulic power steering), braking system (ABS, DSC, disc brakes front and rear), wheel and tire specifications Electrical: Engine control module (DME), body control module (BCM), lighting systems (headlights, taillights, interior), instrumentation, power windows, power seats, central locking, diagnostic connectors (OBD-II), wiring diagrams, sensor troubleshooting Body And Interior: Exterior body panels, door mechanisms, trunk, hood, interior trim, climate control system (HVAC), airbags, seat belt systems Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements (oil, air, cabin), spark plug replacement, brake fluid flush, coolant flush, power steering fluid replacement Troubleshooting: Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides, electrical system diagnostics, engine performance issues, transmission shifting problems, HVAC system malfunctions Repair And Overhaul: Engine component replacement (e.g., VANOS, alternator, starter), transmission service and repair, brake component replacement (pads, rotors, calipers), suspension component replacement (bushings, ball joints, control arms), steering rack repair, fuel injector replacement, exhaust system repair Technical Data And Specifications: Torque specifications for all fasteners, fluid capacities and types, engine timing procedures, electrical system schematics, component identification, disassembly and reassembly instructions Technical Depth Depth Of Coverage: Comprehensive; covers routine maintenance, detailed diagnostics, component replacement, and major overhaul procedures. Includes wiring diagrams, exploded views, and step-by-step repair instructions suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: Software Application (proprietary or PDF suite) Searchability: High (typically allows keyword search across all content) Print Quality Print Capability: Printable pages (user-configurable) Binding Type Binding: Not applicable (software format) Paper Type Paper Quality: Not applicable (software format) ⚙️ Engine Specifications Primary Engine Engine Name: BMW M54B25 Engine Type: Inline 6-cylinder, Double VANOS Displacement: 2494 cc (2.5 Liters) Performance Horsepower: 184 hp @ 6000 rpm (approx.) Torque: 245 Nm (181 lb-ft) @ 3500 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-Point Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91-93 octane recommended) Engine Management ECU Type: Bosch Motronic ME9.2 (or similar variant) 🔧 Transmission Standard Transmission Type: Getrag 420G Manual Transmission Manual Gear Ratios: 1st: 4.235, 2nd: 2.527, 3rd: 1.671, 4th: 1.215, 5th: 1.000, Reverse: 3.902 Optional Transmission Type: GM 5L40-E Automatic Transmission Automatic Gear Ratios: 1st: 3.423, 2nd: 1.931, 3rd: 1.429, 4th: 1.000, 5th: 0.725, Reverse: 3.214 Features Clutch Type: Hydraulically actuated single-plate dry clutch Automatic Features: Steptronic manual shifting mode Fluid Specifications Manual Transmission Fluid: BMW MTF LT-2 (or equivalent GL-4 75W-90 synthetic) Automatic Transmission Fluid: Dexron III/VI (or BMW approved substitute) 📐 Dimensions Exterior Length: 4471 mm (176.0 in) Width: 1739 mm (68.5 in) Height: 1372 mm (54.0 in) Wheelbase: 2760 mm (108.7 in) Weights Curb Weight: 1500-1550 kg (3300-3420 lbs) depending on transmission Gross Vehicle Weight Rating: Approx. 1950 kg (4300 lbs) Cargo Trunk Capacity: 410 Liters (14.5 cu ft) Wheels And Tires Standard Wheel Size: 16-inch alloy wheels Optional Wheel Sizes: 17-inch and 18-inch alloy wheels Standard Tire Size: 205/55R16 Wheel Bolt Pattern: 5x120 mm 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 5-Star (for driver and passenger) for 2004 models IIHS Front Offset Crash Rating: Good Active Features Anti Lock Braking System: Standard Dynamic Stability Control: Standard (DSC III) Traction Control System: Standard (ASCS/TCS) Passive Features Airbags: Frontal airbags (driver/passenger), front side-impact airbags, available head protection system (HPS) Seatbelts: 3-point inertia-reel seat belts with pretensioners and force limiters Child Seat Anchors: LATCH system (Lower Anchors and Tethers for CHildren) 💡 Technology Features Infotainment Infotainment System: BMW Business CD or Professional CD radios, optional CD changer, optional navigation system (MK4) Audio Features: AM/FM radio, CD playback, optional satellite radio readiness, premium audio system options (e.g., Harman Kardon) Driver Assistance Cruise Control: Standard Parking Assistance: Optional rear parking sensors (Park Distance Control - PDC) Connectivity Bluetooth Support: Optional, via BMW Assist or Bluetooth adapter Comfort Features Climate Control: Manual or Automatic climate control (optional dual-zone) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 miles or annually, indicated by the...
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Labels: 2004 325I BMW Car Cars Misc
2004 BMW 325I Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Year:
2004
Codes
Chassis Code:
E46
Engine Code:
M54B25
👋 Introduction
Market Position
Target Audience:
BMW enthusiasts, independent repair shops, DIY mechanics seeking professional-level repair and maintenance guidance for the 2004 BMW 325i.
Competitive Analysis
Advantage:
Official licensing suggests high accuracy and completeness, often mirroring dealership-level technical information. Software format offers enhanced searchability and accessibility compared to traditional printed manuals.
Key Features
Features:
Detailed diagnostic procedures, comprehensive repair instructions, accurate torque values, extensive wiring diagrams, component replacement guides, troubleshooting flowcharts.
📋 Manual Details
Coverage Areas
Manual Type:
Service & Repair Manual Software
Language:
English
Format:
Digital Software (likely PDF or proprietary executable)
Page Count
Estimated Page Count:
Over 1500 pages (typical for comprehensive software manuals)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M54B25), cooling system, fuel system, exhaust system, engine management (DME), transmission (GM 5L40-E automatic, Getrag 420G manual), driveline components (driveshaft, differential, axles)
Chassis:
Suspension (front struts, rear multi-link), steering system (hydraulic power steering), braking system (ABS, DSC, disc brakes front and rear), wheel and tire specifications
Electrical:
Engine control module (DME), body control module (BCM), lighting systems (headlights, taillights, interior), instrumentation, power windows, power seats, central locking, diagnostic connectors (OBD-II), wiring diagrams, sensor troubleshooting
Body And Interior:
Exterior body panels, door mechanisms, trunk, hood, interior trim, climate control system (HVAC), airbags, seat belt systems
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements (oil, air, cabin), spark plug replacement, brake fluid flush, coolant flush, power steering fluid replacement
Troubleshooting:
Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides, electrical system diagnostics, engine performance issues, transmission shifting problems, HVAC system malfunctions
Repair And Overhaul:
Engine component replacement (e.g., VANOS, alternator, starter), transmission service and repair, brake component replacement (pads, rotors, calipers), suspension component replacement (bushings, ball joints, control arms), steering rack repair, fuel injector replacement, exhaust system repair
Technical Data And Specifications:
Torque specifications for all fasteners, fluid capacities and types, engine timing procedures, electrical system schematics, component identification, disassembly and reassembly instructions
Technical Depth
Depth Of Coverage:
Comprehensive; covers routine maintenance, detailed diagnostics, component replacement, and major overhaul procedures. Includes wiring diagrams, exploded views, and step-by-step repair instructions suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
Software Application (proprietary or PDF suite)
Searchability:
High (typically allows keyword search across all content)
Print Quality
Print Capability:
Printable pages (user-configurable)
Binding Type
Binding:
Not applicable (software format)
Paper Type
Paper Quality:
Not applicable (software format)
⚙️ Engine Specifications
Primary Engine
Engine Name:
BMW M54B25
Engine Type:
Inline 6-cylinder, Double VANOS
Displacement:
2494 cc (2.5 Liters)
Performance
Horsepower:
184 hp @ 6000 rpm (approx.)
Torque:
245 Nm (181 lb-ft) @ 3500 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Multi-Point Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91-93 octane recommended)
Engine Management
ECU Type:
Bosch Motronic ME9.2 (or similar variant)
🔧 Transmission
Standard
Transmission Type:
Getrag 420G Manual Transmission
Manual Gear Ratios:
1st: 4.235, 2nd: 2.527, 3rd: 1.671, 4th: 1.215, 5th: 1.000, Reverse: 3.902
Optional
Transmission Type:
GM 5L40-E Automatic Transmission
Automatic Gear Ratios:
1st: 3.423, 2nd: 1.931, 3rd: 1.429, 4th: 1.000, 5th: 0.725, Reverse: 3.214
Features
Clutch Type:
Hydraulically actuated single-plate dry clutch
Automatic Features:
Steptronic manual shifting mode
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 (or equivalent GL-4 75W-90 synthetic)
Automatic Transmission Fluid:
Dexron III/VI (or BMW approved substitute)
📐 Dimensions
Exterior
Length:
4471 mm (176.0 in)
Width:
1739 mm (68.5 in)
Height:
1372 mm (54.0 in)
Wheelbase:
2760 mm (108.7 in)
Weights
Curb Weight:
1500-1550 kg (3300-3420 lbs) depending on transmission
Gross Vehicle Weight Rating:
Approx. 1950 kg (4300 lbs)
Cargo
Trunk Capacity:
410 Liters (14.5 cu ft)
Wheels And Tires
Standard Wheel Size:
16-inch alloy wheels
Optional Wheel Sizes:
17-inch and 18-inch alloy wheels
Standard Tire Size:
205/55R16
Wheel Bolt Pattern:
5x120 mm
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (for driver and passenger) for 2004 models
IIHS Front Offset Crash Rating:
Good
Active Features
Anti Lock Braking System:
Standard
Dynamic Stability Control:
Standard (DSC III)
Traction Control System:
Standard (ASCS/TCS)
Passive Features
Airbags:
Frontal airbags (driver/passenger), front side-impact airbags, available head protection system (HPS)
Seatbelts:
3-point inertia-reel seat belts with pretensioners and force limiters
Child Seat Anchors:
LATCH system (Lower Anchors and Tethers for CHildren)
💡 Technology Features
Infotainment
Infotainment System:
BMW Business CD or Professional CD radios, optional CD changer, optional navigation system (MK4)
Audio Features:
AM/FM radio, CD playback, optional satellite radio readiness, premium audio system options (e.g., Harman Kardon)
Driver Assistance
Cruise Control:
Standard
Parking Assistance:
Optional rear parking sensors (Park Distance Control - PDC)
Connectivity
Bluetooth Support:
Optional, via BMW Assist or Bluetooth adapter
Comfort Features
Climate Control:
Manual or Automatic climate control (optional dual-zone)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or annually, indicated by the vehicle's Condition Based Service (CBS) system.
Air Filter Replacement:
Every 30,000 miles or as needed based on driving conditions.
Cabin Filter Replacement:
Every 15,000-30,000 miles or annually.
Spark Plug Replacement:
Approximately every 60,000 miles (depending on plug type used).
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Coolant Flush:
Every 2-4 years or 30,000-60,000 miles (BMW Blue coolant recommended).
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) Approved Synthetic Oil, SAE 0W-40 or 5W-30
Engine Oil Capacity:
6.5 liters (6.9 US quarts) with filter change
Coolant Type:
BMW Blue Antifreeze/Coolant
Power Steering Fluid:
Pentosin CHF 11S or equivalent
Known Issues
Common Issues List:
VANOS (Variable Valve Timing) system solenoids and seals, cooling system components (water pump, thermostat, expansion tank, hoses), oil filter housing gasket leaks, rear axle subframe mounting points, window regulator failures, ignition coil failures, CCV (Crankcase Ventilation) system clogging.
Ccv System Impact:
Clogged CCV can lead to oil leaks, rough idle, and increased oil consumption.
Cooling System Preventative:
Recommended to replace water pump and thermostat preemptively around 100,000 miles due to plastic components degrading over time.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW is renowned for its 'Ultimate Driving Machine' philosophy, emphasizing performance, luxury, and engineering excellence.
Model Evolution
E46 Generation:
The 2004 325i belongs to the E46 generation of the BMW 3 Series, produced from 1998 to 2006. It succeeded the E36 and was replaced by the E90 generation.
Facelift:
The 2004 model year falls within the E46 LCI (Life Cycle Impulse), or facelift, which introduced updated exterior styling (e.g., revised headlights, taillights, bumpers) and interior enhancements.
Production
Production Location:
Primarily manufactured in Germany (e.g., Munich, Dingolfing).
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The 3 Series (including E46 variants) was a frequent recipient of Car and Driver's 10Best awards during its production run, recognizing its dynamic capabilities.
Model Reputation:
Widely praised for its engaging driving dynamics, refined interior, and build quality, establishing it as a benchmark in the sport sedan segment.
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