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BMW 325xi 2006-2010 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 325xi Codes Chassis Code: E90/E91 Generation Generation Designation: E90/E91 Generation Years: 2006-2010 👋 Introduction Market Position Vehicle Class: Compact Executive Car (Premium Segment) Usp: Sporty handling, premium interior, advanced engineering, xDrive all-wheel drive capability Competitive Analysis Competitors: Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS250 AWD, Infiniti G35x Key Features Powertrain Focus: Naturally aspirated inline-six engine, xDrive AWD system Handling Dynamics: Balanced chassis, sophisticated suspension design Interior Quality: Driver-focused cockpit, high-quality materials, ergonomic design 📋 Manual Details Coverage Areas Vehicle Years Covered: 2006, 2007, 2008, 2009, 2010 Models Covered: 325xi (All Wheel Drive) Body Styles Covered: Sedan (E90), Wagon/Touring (E91) Page Count Estimated Page Count: Approximately 2000+ pages (typical for a comprehensive workshop manual) Manual Type Manual Classification: Workshop Repair and Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (N52B30), cooling system, exhaust system, fuel system, ignition system Drivetrain: xDrive All-Wheel Drive System (transfer case, differentials, drive shafts) Transmission: Manual Transmission (Getrag GS6-37BZ), Automatic Transmission (Steptronic GA6HP19Z) Chassis: Suspension (front and rear), steering system, braking system (ABS, DSC) Electrical: Battery, charging system, starter, lighting, dashboard instruments, body control module (BCM), comfort electronics Body And Interior: Body panels, doors, windows, seats, airbags, climate control, infotainment system Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake pad/rotor replacement, spark plug replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (DTCs) Repair: Component removal and installation, system overhauls, wiring diagrams, component testing Specifications: Torque specifications, clearances, fluid capacities, electrical component data Technical Depth Depth: Comprehensive, covering basic to advanced repair and diagnostic procedures Detail Level: Detailed step-by-step instructions with diagrams and illustrations 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable text within the PDF for quick information retrieval Print Quality Print Readability: High-resolution for clear viewing and potential printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: N52B30 Engine Type: Naturally Aspirated Inline 6-Cylinder Displacement: 2996 cc (3.0 Liters) Performance Horsepower: 255 hp @ 6600 rpm Torque: 220 lb-ft @ 2750 rpm Redline: 7000 rpm Fuel System Fuel Delivery: Sequential Multi-Point Fuel Injection (MPI) with Valvetronic and Double VANOS Fuel Type: Premium Unleaded Gasoline (91 AKI or higher recommended) Cooling System Cooling Medium: BMW Blue Antifreeze/Coolant (G48) 🔧 Transmission Standard Transmission Type Sedan: 6-Speed Manual Transmission (Getrag GS6-37BZ) Transmission Type Wagon: 6-Speed Manual Transmission (Getrag GS6-37BZ) Optional Transmission Type Optional: 6-Speed Steptronic Automatic Transmission (GA6HP19Z) with Adaptive Transmission Control (ATC) Features AWD System: BMW xDrive - Electronically controlled all-wheel drive system with variable torque distribution Fluid Specifications Manual Transmission Fluid: MTF LT-3 (BMW Part Number 83 22 0 309 031) Automatic Transmission Fluid: ATF LT-5 (BMW Part Number 83 22 2 148 578) or equivalent Pentosin ATF1 📐 Dimensions Exterior Wheelbase: 108.7 inches (2760 mm) Length Sedan: 181.5 inches (4610 mm) Length Wagon: 179.4 inches (4557 mm) Width: 68.5 inches (1740 mm) Height Sedan: 56.2 inches (1428 mm) Height Wagon: 56.4 inches (1433 mm) Cargo Cargo Volume Sedan: 12.0 cu ft (340 liters) Cargo Volume Wagon: 17.7 cu ft (500 liters) / 57.3 cu ft (1615 liters) with rear seats folded Weights Curb Weight Manual: Approx. 3526 lbs (1600 kg) Curb Weight Automatic: Approx. 3571 lbs (1620 kg) Wheels And Tires Wheel Bolt Pattern: 5x120 Typical Wheel Size: 17-inch, 18-inch alloy wheels Typical Tire Sizes: 225/45R17, 225/40R18 (staggered fitment on 18-inch wheels) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (2006 models) IIHS Front Impact: Good (2006-2010 models) IIHS Side Impact: Good (2006-2010 models) IIHS Rear Impact: Good (2006-2010 models) Active Features Standard Safety Features: Dynamic Stability Control (DSC), Dynamic Traction Control (DTC), Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD), Brake Assist Passive Features Airbags: Front airbags (driver and passenger), front side-impact airbags, front and rear head protection system (curtain airbags) Seatbelts: 3-point inertia-reel seat belts with pretensioners and force limiters 💡 Technology Features Infotainment Infotainment System: iDrive (Control Display) infotainment system, optional Professional Navigation system. Audio Options: Standard BMW Professional Radio, optional Logic 7 or Harman Kardon sound systems. Driver Assistance Cruise Control: Standard cruise control, optional Active Cruise Control (ACC) on some models. Parking Assist: Optional front and rear Park Distance Control (PDC). Connectivity Connectivity Features: Bluetooth hands-free calling (optional), USB/Auxiliary audio input. 🔧 Maintenance Service Intervals Oil Change Interval: Variable Service Interval (VSI) system, typically recommending oil changes every 10,000-15,000 miles or as indicated by the car's computer based on driving conditions. Major Service Items: Spark plugs (approx. 100,000 miles), cabin air filter (every 15,000-30,000 miles), engine air filter (every 30,000 miles), brake fluid flush (every 2 years), coolant flush (every 3-5 years) Fluid Specifications Engine Oil Type: SAE 0W-30 or 5W-30 Synthetic Oil meeting BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) specification....
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BMW 325xi 2006-2010 Workshop Repair Service ManualBMW 325xi 2006-2010 Workshop Repair Service ManualBMW 325xi 2006-2010 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325xi
Codes
Chassis Code:
E90/E91
Generation
Generation Designation:
E90/E91
Generation Years:
2006-2010
👋 Introduction
Market Position
Vehicle Class:
Compact Executive Car (Premium Segment)
Usp:
Sporty handling, premium interior, advanced engineering, xDrive all-wheel drive capability
Competitive Analysis
Competitors:
Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS250 AWD, Infiniti G35x
Key Features
Powertrain Focus:
Naturally aspirated inline-six engine, xDrive AWD system
Handling Dynamics:
Balanced chassis, sophisticated suspension design
Interior Quality:
Driver-focused cockpit, high-quality materials, ergonomic design
📋 Manual Details
Coverage Areas
Vehicle Years Covered:
2006, 2007, 2008, 2009, 2010
Models Covered:
325xi (All Wheel Drive)
Body Styles Covered:
Sedan (E90), Wagon/Touring (E91)
Page Count
Estimated Page Count:
Approximately 2000+ pages (typical for a comprehensive workshop manual)
Manual Type
Manual Classification:
Workshop Repair and Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (N52B30), cooling system, exhaust system, fuel system, ignition system
Drivetrain:
xDrive All-Wheel Drive System (transfer case, differentials, drive shafts)
Transmission:
Manual Transmission (Getrag GS6-37BZ), Automatic Transmission (Steptronic GA6HP19Z)
Chassis:
Suspension (front and rear), steering system, braking system (ABS, DSC)
Electrical:
Battery, charging system, starter, lighting, dashboard instruments, body control module (BCM), comfort electronics
Body And Interior:
Body panels, doors, windows, seats, airbags, climate control, infotainment system
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake pad/rotor replacement, spark plug replacement
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (DTCs)
Repair:
Component removal and installation, system overhauls, wiring diagrams, component testing
Specifications:
Torque specifications, clearances, fluid capacities, electrical component data
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures
Detail Level:
Detailed step-by-step instructions with diagrams and illustrations
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable text within the PDF for quick information retrieval
Print Quality
Print Readability:
High-resolution for clear viewing and potential printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
N52B30
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Displacement:
2996 cc (3.0 Liters)
Performance
Horsepower:
255 hp @ 6600 rpm
Torque:
220 lb-ft @ 2750 rpm
Redline:
7000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (MPI) with Valvetronic and Double VANOS
Fuel Type:
Premium Unleaded Gasoline (91 AKI or higher recommended)
Cooling System
Cooling Medium:
BMW Blue Antifreeze/Coolant (G48)
🔧 Transmission
Standard
Transmission Type Sedan:
6-Speed Manual Transmission (Getrag GS6-37BZ)
Transmission Type Wagon:
6-Speed Manual Transmission (Getrag GS6-37BZ)
Optional
Transmission Type Optional:
6-Speed Steptronic Automatic Transmission (GA6HP19Z) with Adaptive Transmission Control (ATC)
Features
AWD System:
BMW xDrive - Electronically controlled all-wheel drive system with variable torque distribution
Fluid Specifications
Manual Transmission Fluid:
MTF LT-3 (BMW Part Number 83 22 0 309 031)
Automatic Transmission Fluid:
ATF LT-5 (BMW Part Number 83 22 2 148 578) or equivalent Pentosin ATF1
📐 Dimensions
Exterior
Wheelbase:
108.7 inches (2760 mm)
Length Sedan:
181.5 inches (4610 mm)
Length Wagon:
179.4 inches (4557 mm)
Width:
68.5 inches (1740 mm)
Height Sedan:
56.2 inches (1428 mm)
Height Wagon:
56.4 inches (1433 mm)
Cargo
Cargo Volume Sedan:
12.0 cu ft (340 liters)
Cargo Volume Wagon:
17.7 cu ft (500 liters) / 57.3 cu ft (1615 liters) with rear seats folded
Weights
Curb Weight Manual:
Approx. 3526 lbs (1600 kg)
Curb Weight Automatic:
Approx. 3571 lbs (1620 kg)
Wheels And Tires
Wheel Bolt Pattern:
5x120
Typical Wheel Size:
17-inch, 18-inch alloy wheels
Typical Tire Sizes:
225/45R17, 225/40R18 (staggered fitment on 18-inch wheels)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (2006 models)
IIHS Front Impact:
Good (2006-2010 models)
IIHS Side Impact:
Good (2006-2010 models)
IIHS Rear Impact:
Good (2006-2010 models)
Active Features
Standard Safety Features:
Dynamic Stability Control (DSC), Dynamic Traction Control (DTC), Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD), Brake Assist
Passive Features
Airbags:
Front airbags (driver and passenger), front side-impact airbags, front and rear head protection system (curtain airbags)
Seatbelts:
3-point inertia-reel seat belts with pretensioners and force limiters
💡 Technology Features
Infotainment
Infotainment System:
iDrive (Control Display) infotainment system, optional Professional Navigation system.
Audio Options:
Standard BMW Professional Radio, optional Logic 7 or Harman Kardon sound systems.
Driver Assistance
Cruise Control:
Standard cruise control, optional Active Cruise Control (ACC) on some models.
Parking Assist:
Optional front and rear Park Distance Control (PDC).
Connectivity
Connectivity Features:
Bluetooth hands-free calling (optional), USB/Auxiliary audio input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Service Interval (VSI) system, typically recommending oil changes every 10,000-15,000 miles or as indicated by the car's computer based on driving conditions.
Major Service Items:
Spark plugs (approx. 100,000 miles), cabin air filter (every 15,000-30,000 miles), engine air filter (every 30,000 miles), brake fluid flush (every 2 years), coolant flush (every 3-5 years)
Fluid Specifications
Engine Oil Type:
SAE 0W-30 or 5W-30 Synthetic Oil meeting BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) specification.
Engine Oil Capacity:
6.5 US quarts (6.2 liters) with filter change
Coolant Capacity:
Approx. 8.5 US quarts (8.0 liters)
Known Issues
Common Issues Engine:
Oil filter housing gasket leaks, valve cover gasket leaks, eccentric shaft sensor failures, PCV valve issues, fuel pump failures, ignition coil failures.
Common Issues Drivetrain:
XDrive transfer case actuator failures, differential leaks, clutch wear (manual).
Common Issues Suspension Steering:
Worn control arm bushings, front strut mounts, tie rod ends, power steering leaks (hydraulic steering models prior to LCI).
Common Issues Electrical:
Power seat module failures, sunroof drains clogging leading to water ingress, headlight condensation, alternator failures, battery drain issues due to parasitic draw.
📚 Vehicle History
Brand Heritage
Bmw History:
Bayerische Motoren Werke AG, founded in 1916, renowned for performance, luxury, and driving dynamics in the premium automotive sector.
Model Evolution
E90 Introduction:
The E90 sedan generation replaced the E46 and was introduced in 2005, with the E91 Touring (wagon) following shortly after. The 325xi variant was part of the initial E90/E91 lineup.
Facelift:
The E90/E91 generation received a mid-cycle facelift (LCI - Life Cycle Impulse) for the 2009 model year, featuring updated styling and technology.
Production
Production Locations:
Primary assembly in Munich, Germany; also assembled in various other BMW plants globally.
🏆 Awards & Recognition
Recognitions
Ward Top10 Engines:
The N52 engine family, including the 3.0L variant, was a multiple-time recipient of Ward's 10 Best Engines award for its smooth power delivery, efficiency, and technology.
Consumer Ratings:
Generally well-regarded for performance and build quality, though maintenance costs are typically higher than non-premium brands.
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