๐ท๏ธ Basic Information Identification Make: BMW Model: 325xi Year: 1999 Chassis Code: E46 Codes Engine Code Prefix: M52TU Vehicle Type: Sedan (E46) ๐ Introduction Market Position Positioning: Premium compact executive sedan, known for sporty handling and build quality. Competitive Analysis Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS series. Key Features Attributes: xDrive all-wheel-drive system, refined interior, strong inline-six engine, balanced chassis. Target Audience Audience: Enthusiasts and owners seeking in-depth maintenance and repair knowledge for their E46 325xi. ๐ Manual Details Coverage Areas Coverage: All Models/Engines/Trim/Transmissions Types for 1999 BMW 325xi Page Count Page Count: Extensive (Specific number not provided, but typical for workshop manuals of this era) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, intake and exhaust systems. Engine Electrical: Ignition system, fuel injection system (DME - Digital Motor Electronics), emission control systems, starter system, charging system. Transmission: Manual and automatic transmission (Steptronic) repair, overhaul, clutch, torque converter, gear shifting mechanisms. Drivetrain: All-wheel drive (xDrive) system, transfer case, front and rear axles, driveshafts, differential, CV joints. Suspension: Front and rear suspension components (struts, shock absorbers, control arms, bushings), wheel bearings, springs, anti-roll bars. Steering: Power steering system, steering rack, steering column, tie rod ends. Brakes: Brake system components (discs, pads, calipers), hydraulic system, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), parking brake. Electrical System: Wiring diagrams, fuses, relays, lighting system (headlights, taillights, interior), battery, alternator, starter, body control module (BCM). Climate Control: HVAC system, air conditioning, heater core, blower motor, climate control unit. Interior Trim: Dashboard removal, seat removal, door panel access, trim panel specifications. Exterior Body: Body panel repair, dent removal, bumper specifications, door mechanisms, hood and trunk operation. Safety Systems: Airbag system (SRS - Supplemental Restraint System) diagnostics and replacement, seat belt mechanisms. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault code interpretation (where applicable). Component Replacement: Step-by-step instructions for replacing major and minor components (e.g., alternator, starter, water pump, brake calipers, control arms). Rebuilding Procedures: Detailed overhaul procedures for engines and transmissions. Diagnostic Testing: Procedures for testing electrical components, sensors, actuators, and control modules. Wheel Alignment: Specifications for camber, caster, and toe settings. Brake Bleeding: Proper procedures for bleeding the brake system, including ABS-equipped vehicles. Air Conditioning Service: Refrigerant handling, system evacuation and charging, leak detection. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Detail Level: Includes torque specifications, special tool requirements, diagnostic flowcharts, and detailed exploded views. ๐ Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality: Printable pages, high resolution for clarity Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) โ๏ธ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, Double VANOS Engine Code: M52TU B25 Displacement: 2.5 Liters (2494 cc) Performance Horsepower: 189 hp @ 5900 rpm Torque: 181 lb-ft (245 Nm) @ 3500 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Cooling System Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based, 50/50 mix with distilled water) Lubrication System Oil Type: Synthetic SAE 5W-30 or 10W-40 (check owner's manual for specific BMW LL-01 or LL-04 approvals) Oil Capacity: Approximately 6.5 liters (6.9 US quarts) ๐ง Transmission Standard Type: 5-speed Manual Transmission (Getrag 420G) Optional Type: 5-speed Steptronic Automatic Transmission Features Transmission Fluid Manual: BMW MTF LT-2 or equivalent manual transmission fluid Transmission Fluid Automatic: ATF LT-2 (Dexron III compatible, check specific BMW approval) Clutch Type: Single dry plate, hydraulic actuation ๐ Dimensions Exterior Wheelbase: 107.4 inches (2728 mm) Length: 177.4 inches (4506 mm) Width: 68.7 inches (1745 mm) Height: 55.7 inches (1415 mm) Weights Curb Weight: Approximately 3571 lbs (1620 kg) ๐ก๏ธ Safety Features Ratings NHTSA Front Impact: 5-Star (for 1999 model year as per available historical data) IIHS Side Impact: Good (for similar E46 models) Active Features ABS: Standard Anti-lock Braking System (ABS) Dsc: Standard Dynamic Stability Control (DSC) Passive Features Airbags: Driver and front passenger airbags, optional side airbags. Seatbelts: 3-point inertia-reel seatbelts with front belt tensioners. ๐ก Technology Features Infotainment Head Unit: BMW Business CD or Professional CD/RDS radio with optional navigation system. Audio System: Standard 6-speaker system, optional premium Harman Kardon sound system. Driver Assistance Features: ABS, DSC, Cruise Control. Connectivity Features: Optional BMW Assist (telematics service), optional CD changer, optional Bluetooth preparation. ๐ง Maintenance Service Intervals Oil Change: Every 10,000-15,000 miles or 12-24 months, depending on driving conditions and oil type used (follow BMW Condition Based Service (CBS) or manual recommendations). Air Filter Replacement: Every 30,000-50,000 miles or as needed based on...
Wiring diagrams, fuses, relays, lighting system (headlights, taillights, interior), battery, alternator, starter, body control module (BCM).
Climate Control:
HVAC system, air conditioning, heater core, blower motor, climate control unit.
Interior Trim:
Dashboard removal, seat removal, door panel access, trim panel specifications.
Exterior Body:
Body panel repair, dent removal, bumper specifications, door mechanisms, hood and trunk operation.
Safety Systems:
Airbag system (SRS - Supplemental Restraint System) diagnostics and replacement, seat belt mechanisms.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault code interpretation (where applicable).
Component Replacement:
Step-by-step instructions for replacing major and minor components (e.g., alternator, starter, water pump, brake calipers, control arms).
Rebuilding Procedures:
Detailed overhaul procedures for engines and transmissions.
Diagnostic Testing:
Procedures for testing electrical components, sensors, actuators, and control modules.
Wheel Alignment:
Specifications for camber, caster, and toe settings.
Brake Bleeding:
Proper procedures for bleeding the brake system, including ABS-equipped vehicles.
Air Conditioning Service:
Refrigerant handling, system evacuation and charging, leak detection.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Detail Level:
Includes torque specifications, special tool requirements, diagnostic flowcharts, and detailed exploded views.
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality:
Printable pages, high resolution for clarity
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, Double VANOS
Engine Code:
M52TU B25
Displacement:
2.5 Liters (2494 cc)
Performance
Horsepower:
189 hp @ 5900 rpm
Torque:
181 lb-ft (245 Nm) @ 3500 rpm
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based, 50/50 mix with distilled water)
Lubrication System
Oil Type:
Synthetic SAE 5W-30 or 10W-40 (check owner's manual for specific BMW LL-01 or LL-04 approvals)
Oil Capacity:
Approximately 6.5 liters (6.9 US quarts)
๐ง Transmission
Standard
Type:
5-speed Manual Transmission (Getrag 420G)
Optional
Type:
5-speed Steptronic Automatic Transmission
Features
Transmission Fluid Manual:
BMW MTF LT-2 or equivalent manual transmission fluid
Transmission Fluid Automatic:
ATF LT-2 (Dexron III compatible, check specific BMW approval)
Clutch Type:
Single dry plate, hydraulic actuation
๐ Dimensions
Exterior
Wheelbase:
107.4 inches (2728 mm)
Length:
177.4 inches (4506 mm)
Width:
68.7 inches (1745 mm)
Height:
55.7 inches (1415 mm)
Weights
Curb Weight:
Approximately 3571 lbs (1620 kg)
๐ก๏ธ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for 1999 model year as per available historical data)
IIHS Side Impact:
Good (for similar E46 models)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Dsc:
Standard Dynamic Stability Control (DSC)
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags.
Seatbelts:
3-point inertia-reel seatbelts with front belt tensioners.
๐ก Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional CD/RDS radio with optional navigation system.
Audio System:
Standard 6-speaker system, optional premium Harman Kardon sound system.
Driver Assistance
Features:
ABS, DSC, Cruise Control.
Connectivity
Features:
Optional BMW Assist (telematics service), optional CD changer, optional Bluetooth preparation.
๐ง Maintenance
Service Intervals
Oil Change:
Every 10,000-15,000 miles or 12-24 months, depending on driving conditions and oil type used (follow BMW Condition Based Service (CBS) or manual recommendations).
Air Filter Replacement:
Every 30,000-50,000 miles or as needed based on inspection.
Cabin Filter Replacement:
Every 15,000-20,000 miles or annually.
Spark Plug Replacement:
Every 60,000-100,000 miles with iridium-tipped plugs (check specific recommendations).
Coolant Flush:
Every 30,000-50,000 miles or 2-4 years.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Power Steering Fluid:
Pentosin CHF 11S or equivalent hydraulic fluid
Known Issues
Common Faults:
Cooling system leaks (แปn water pump, expansion tank, hoses), VANOS solenoid failure, oil pan gasket leaks, CCV system issues, ABS/DSC sensor failures, window regulator failures.
๐ Vehicle History
Brand Heritage
Heritage:
BMW AG, a German manufacturer renowned for luxury and performance vehicles since 1916.
Model Evolution
Generation:
E46 generation (1998-2006), replacing the E36 generation.
Introduction Year:
The E46 platform was introduced in 1998 for the 1999 model year.
Production
Manufacturing Locations:
Primarily Germany (Munich, Dingolfing), with some production also in South Africa and other international facilities.
๐ Awards & Recognition
Recognitions
Awards:
The E46 generation received numerous accolades and was highly regarded for its driving dynamics, including being named to Car and Driver's 10Best list multiple times.
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