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BMW 330xi 2003 Workshop Repair Service Manual
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Basic Information Identification Make: BMW Model: 330xi Year: 2003 Codes Chassis Code: E46 Introduction Market Position Segment: Premium Compact Executive Sedan/Wagon Target Audience: Discerning drivers seeking performance, luxury, and advanced...
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| Basic Information | |
| Identification | |
| Make: | BMW |
| Model: | 330xi |
| Year: | 2003 |
| Codes | |
| Chassis Code: | E46 |
| Introduction | |
| Market Position | |
| Segment: | Premium Compact Executive Sedan/Wagon |
| Target Audience: | Discerning drivers seeking performance, luxury, and advanced engineering. |
| Competitive Analysis | |
| Competitors: | Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS300. |
| Key Features | |
| All Wheel Drive: | xDrive intelligent all-wheel-drive system as standard. |
| Engine Performance: | Smooth, powerful inline-six engine. |
| Handling: | Renowned BMW handling characteristics and driver engagement. |
| Build Quality: | High-quality interior materials and solid construction. |
| Manual Details | |
| Coverage Areas | |
| Coverage: | All Models/Engines/Trim/Transmission Types for 2003 BMW 330xi |
| Page Count | |
| Estimated Page Count: | 1500+ |
| Manual Type | |
| Type: | Workshop Repair Service Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Detailed diagnosis, repair, overhaul procedures for the M54B30 engine. |
| Engine Management: | DME (Digital Motor Electronics) system, sensor data, troubleshooting DTCs (Diagnostic Trouble Codes). |
| Fuel System: | Fuel pump, injectors, fuel pressure regulation, evaporative emission control (EVAP). |
| Cooling System: | Radiator, water pump, thermostat, coolant specifications, bleeding procedures. |
| Ignition System | |
| Ignition Diagnostics: | Coil-on-plug system, spark plug specifications, timing control. |
| Exhaust System | |
| Exhaust Components: | Catalytic converter, oxygen sensors, muffler, exhaust manifold repair. |
| Transmission Manual | |
| Manual Transmission Service: | Clutch replacement, gearbox overhaul, shift linkage adjustment for Getrag 6-speed. |
| Transmission Automatic | |
| Automatic Transmission Service: | GM 5L475-E service, fluid change, torque converter replacement, electronic control diagnostics. |
| Drivetrain | |
| X Drive AWD System: | Servicing of the xDrive all-wheel-drive system, differentials, transfer case. |
| Suspension | |
| Suspension Components: | Front and rear suspension, struts, control arms, bushings, wheel bearing replacement. |
| Steering | |
| Steering System Service: | Hydraulic power steering, steering rack, tie rod ends, steering column adjustments. |
| Brakes | |
| Brake System Repair: | Front and rear disc brake service, ABS (Anti-lock Braking System) diagnostics, brake fluid specifications. |
| Electrical System | |
| Lighting System: | Headlights, taillights, interior lighting, bulb types, wiring diagrams. |
| Power Accessories: | Power windows, locks, mirrors, sunroof operation and troubleshooting. |
| Comfort Systems: | HVAC (Heating, Ventilation, and Air Conditioning) system, climate control, seat heating. |
| Body And Interior | |
| Body Panels: | Body panel removal and installation, dent repair, paint codes. |
| Interior Trim: | Dashboard, door panel, seat removal and reassembly. |
| Doors And Locks: | Door handle mechanisms, central locking system diagnostics. |
| Glass And Seals: | Windshield, window glass, weather stripping replacement. |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement. |
| Diagnostic Troubleshooting: | Systematic fault finding for engine, transmission, electrical, and chassis issues. |
| Component Replacement: | Detailed instructions for replacing major and minor components across all systems. |
| Engine Rebuild: | Overhaul procedures, including piston ring replacement, bearing service, cylinder head repair. |
| Transmission Overhaul: | Disassembly, inspection, and reassembly of automatic and manual transmissions. |
| Electrical Wiring Diagrams: | Comprehensive wiring schematics for all electrical circuits. |
| Torque Specifications: | Precise torque values for all fasteners critical to safety and performance. |
| Technical Depth | |
| Depth: | Comprehensive, from basic maintenance to advanced diagnostics and complete component overhaul. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchable Text: | Yes |
| Print Quality | |
| Resolution: | High-resolution, suitable for printing |
| Binding Type | |
| Binding: | N/A (Digital PDF) |
| Paper Type | |
| Paper Type: | N/A (Digital PDF) |
| Engine Specifications | |
| Primary Engine | |
| Engine Code: | M54B30 |
| Engine Type: | 3.0L Naturally Aspirated Inline-6 Cylinder |
| Displacement: | 2979 cc (3.0 Liters) |
| Bore X Stroke: | 84.0 mm x 89.6 mm |
| Compression Ratio: | 10.2:1 |
| Performance | |
| Horsepower: | 225 hp @ 5900 rpm (SAE Net) |
| Torque: | 214 lb-ft (290 Nm) @ 3500 rpm |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (Bosch Motronic ME7.2) |
| Recommended Fuel: | Premium Unleaded 91 Octane or higher |
| Engine Management | |
| ECU Type: | DME (Digital Motor Electronics) |
| Transmission | |
| Standard | |
| Transmission Type: | 5-Speed Manual (Getrag 420G) |
| Optional | |
| Transmission Type: | 5-Speed Automatic (GM 5L475-E) |
| Features | |
| AWD System: | xDrive Permanent All-Wheel Drive with Electronic Power Distribution |
| Dimensions | |
| Exterior | |
| Length: | 177.4 inches (4506 mm) |
| Width: | 68.7 inches (1745 mm) |
| Height: | 56.1 inches (1425 mm) |
| Wheelbase: | 107.1 inches (2720 mm) |
| Front Track: | 58.5 inches (1486 mm) |
| Rear Track: | 59.3 inches (1506 mm) |
| Weights | |
| Curb Weight: | 3660 lbs (1660 kg) - Automatic Transmission |
| Gross Vehicle Weight Rating: | 4453 lbs (2015 kg) |
| Towing Capacity: | Not Recommended |
| Safety Features | |
| Ratings | |
| NHTSA Frontal Crash: | 5-Star (Driver and Passenger) |
| IIHS Side Impact: | Good |
| Active Features | |
| ABS: | Standard Anti-lock Braking System |
| Asc: | Standard Automatic Stability Control |
| Bdc: | Standard Brake Drying Control |
| DTC: | Standard Dynamic Traction Control |
| Passive Features | |
| Airbags: | Frontal airbags, front side-impact airbags, optional head protection airbags. |
| Seatbelts: | 3-point inertia-reel seatbelts with pretensioners and force limiters. |
| Body Structure: | Reinforced safety cell with crumple zones. |
| Technology Features | |
| Infotainment | |
| Head Unit: | BMW Business CD or Professional CD radios, optional navigation system (MKIV). |
| Audio System: | Standard 6-speaker system, optional Harman Kardon premium audio. |
| Driver Assistance | |
| Parking Sensors: | Optional Park Distance Control (PDC). |
| Cruise Control: | Standard cruise control. |
| Connectivity | |
| Bluetooth: | Optional Bluetooth integration for hands-free calling. |
| Onboard Computer: | Standard Check Control and On-Board Computer (OBC) for vehicle status and diagnostics. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Variable; typically around 10,000-15,000 miles or 12-24 months, indicated by the Condition Based Service (CBS) system. |
| Brake Fluid Flush: | Every 2 years, regardless of mileage. |
| Coolant Flush: | First flush at 100,000 miles, then every 50,000 miles thereafter. |
| Spark Plug Replacement: | Approximately 60,000 miles (depending on specific plug type and driving conditions). |
| Fluid Specifications | |
| Engine Oil: | SAE 5W-30 Synthetic (BMW LL-01 approved) |
| Coolant: | BMW Blue Antifreeze/Coolant (G48) mixed 50/50 with distilled water |
| Brake Fluid: | DOT 4 |
| Power Steering Fluid: | Pentosin CHF 11S or ZF TE-ML 02K |
| Automatic Transmission Fluid: | BMW ATF LT71141 or Dexron III (check VIN-specific requirements) |
| Manual Transmission Fluid: | SAE 75W-90 Synthetic Gear Oil (BMW BOT 235 T) |
| Known Issues | |
| Cooling System: | Plastic expansion tank and water pump failures are common due to age and material degradation. Vanos (Variable Valve Timing) solenoids can also fail, causing rough idling and performance issues. |
| Oil Leaks: | Valve cover gasket, oil pan gasket, and oil filter housing gasket leaks are prevalent. |
| Suspension Components: | Worn control arm bushings and rear shock mounts can lead to poor handling and clunking noises. |
| Window Regulators: | Plastic components in the window regulator mechanism are prone to failure. |
| Ccv System: | The Crankcase Ventilation (CCV) system can clog, leading to oil consumption and potential vacuum leaks. |
| Vehicle History | |
| Brand Heritage | |
| Brand Identity: | BMW, known for 'The Ultimate Driving Machine', luxury, performance, and engineering innovation. |
| Model Evolution | |
| E46 Generation: | The E46 generation (1998-2006) represented a significant advancement in BMW's compact executive line, known for its refined driving dynamics and modern styling. |
| 330Xi Introduction: | The 330xi variant, introduced in 2001, added BMW's xDrive all-wheel-drive system to the powerful 3.0L engine, enhancing traction and all-weather capability. |
| Production | |
| Manufacturing Locations: | Primarily Germany (Dingolfing, Munich) |
| Awards & Recognition | |
| Recognitions | |
| Ward'S 10 Best Engines: | The M54 engine family was frequently recognized for its smoothness, power, and efficiency by Ward's AutoWorld. |
| Car And Driver 10Best: | E46 3-Series models, including the 330xi, were consistent contenders and winners on Car and Driver's 10Best list. |