Basic Information Identification Make: BMW Model: 5 Series Model Variant: 528i Production Years: 2007, 2008, 2009, 2010 Codes Chassis Code: E60 (Facelift) Introduction Market Position Segment: Executive/Luxury Mid-size Sedan Competitive Analysis Key Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS, Cadillac STS Key Features Driving Dynamics: Renowned for its sporty handling, balanced chassis, and engaging driving experience. Powertrain: Smooth and powerful naturally aspirated inline-6 engine, sophisticated automatic transmission. Interior: High-quality materials, luxurious and ergonomic cabin design, advanced technology for its era. Manual Details Coverage Areas Covered Models: BMW 528i (E60 chassis) for model years 2007-2010 Page Count Total Pages: 1660 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF Manual Coverage Systems Covered Engine: Detailed diagnosis, removal, installation, repair, and overhaul of the N52B30 inline-6 engine. Engine Management: DME (Digital Motor Electronics) system, ignition, fuel injection, emissions control, sensor diagnostics, and ECU troubleshooting. Transmission: Coverage for both the GM 6L45 (automatic) and manual transmission options, including servicing, repair, and fluid specifications. Drivetrain: Rear-wheel drive (RWD) system, including driveshaft, differential, and axle servicing. Suspension: Front and rear suspension components (struts, shocks, control arms, springs, sway bars), alignment procedures, and specifications. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake pad/rotor replacement, caliper service, bleeding procedures, and component testing. Steering: Servotronic power steering system, steering rack, tie rods, and troubleshooting. Electrical System: Comprehensive coverage of the vehicle's electrical system, including battery, alternator, starter, lighting, power windows, locks, mirrors, and accessory circuits. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system servicing, refrigerant handling, component replacement (compressor, condenser, evaporator), and diagnostics. Bodywork: Exterior body panels, doors, hoods, trunk lid, bumpers, glass replacement, and interior trim removal/installation. Safety Systems: Airbag system (SRS), seat belt mechanisms, and related sensor diagnostics. Procedures Included Maintenance: Routine scheduled maintenance, fluid checks and changes, filter replacements, spark plug replacement, and inspection procedures. Troubleshooting: Systematic diagnostic procedures, common fault identification, symptom-based troubleshooting, and wiring diagram interpretation. Repair: Detailed, step-by-step repair instructions for all major vehicle systems and components. Disassembly Assembly: Comprehensive instructions for the removal, disassembly, reassembly, and installation of vehicle parts and sub-assemblies. Adjustments: Procedures for performing various adjustments, including idle speed, parking brake, clutch, and component alignment. Technical Data: Crucial technical specifications, tightening torques, wear limits, and allowable tolerances for all repair procedures. Technical Depth Depth: Complete workshop-level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Tools: Reference to specialized BMW diagnostic tools and procedures (e.g., ISTA/D) for advanced troubleshooting. Pictorial Illustrations: Extensive use of detailed diagrams, exploded views, and photographs to visually guide repair processes. Manual Specifications File Format Compatibility: Windows, Mac, and Linux operating systems Requirements: Adobe Reader or compatible PDF viewer Print Quality Printability: Fully printable pages Binding Type Binding: Digital download (PDF format) Paper Type Usage Medium: Digital screen viewing and printing Engine Specifications Primary Engine Engine Code: N52B30 Engine Type: 3.0L Naturally Aspirated Inline 6-Cylinder Performance Horsepower: Approximately 255 hp @ 6600 rpm Torque: Approximately 220 lb-ft @ 2750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Multi-point fuel injection. Valvetrain: DOHC (Double Overhead Camshaft) with VANOS (Variable Valve Timing) and Valvetronic (Electronic Valve Lift Control). Transmission Standard Type: 6-speed Steptronic Automatic Transmission (GM 6L45) Optional Type: 6-speed Manual Transmission (less common) Features Automatic Modes: Sport mode, manual shifting via gear lever or optional paddle shifters. Dimensions Exterior Length: Approx. 191.1 inches (4854 mm) Width: Approx. 72.7 inches (1847 mm) Height: Approx. 57.5 inches (1460 mm) Weights Curb Weight: Approx. 3650 lbs (1655 kg) Safety Features Ratings NHTSA Front Crash Test: 5-Star (for driver and front passenger) IIHS Side Impact Test: Good (for models equipped with side airbags) Active Features Stability Control: Dynamic Stability Control (DSC), Traction Control (ASC/TCS). Braking: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist. Passive Features Airbags: Front airbags, side-impact airbags, curtain head protection airbags (front and rear). Seatbelts: 3-point inertia-reel seat belts with pre-tensioners and force limiters. Technology Features Infotainment System: iDrive infotainment system with central display, navigation (optional), radio, CD player, and Bluetooth connectivity. Driver Assistance Features: Optional features included Adaptive Cruise Control (ACC), front and rear parking sensors (PDC), Xenon headlights with adaptive features. Connectivity Ports: Auxiliary audio input, USB port (on some later models or with specific packages). Maintenance Service Intervals Oil Change: Recommended every 7,500-10,000 miles or annually, depending on driving conditions and BMW's Condition Based Service (CBS) system. Brake Fluid: Every 2 years, regardless of mileage. Coolant: BMW's long-life coolant typically has a service interval of 4 years or 100,000 miles for the first change, then every 2 years. Fluid Specifications Engine Oil: API SN, ACEA A3/B4, BMW Longlife-01 approved synthetic oil, typically 0W-30 or 5W-30. Transmission Fluid Auto: BMW ATF 6 (Dexron VI equivalent) - life-time fill, but recommended for changing every 60,000 miles for longevity....