🏷️ Basic Information Identification Make: BMW Model: 5 Series (E39) Engine Variants: 525i, 528i, 530i, 540i Body Styles: Sedan, Sport Wagon Codes Chassis Code: E39 👋 Introduction Market Position Positioning: Premium executive sedan and wagon, known for driving dynamics, luxury, and advanced engineering. Competitive Analysis Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS Key Features Brand Philosophy: Sheer Driving Pleasure (Freude am Fahren) Target Audience Audience: Do-it-yourself enthusiasts and experienced mechanics seeking comprehensive repair and maintenance information. Value Proposition Diy Savings: Enables owners to perform repairs themselves, saving significant money on dealership labor costs. 📋 Manual Details Coverage Areas Covered Models: BMW 5 Series (E39) 525i, 528i, 530i, 540i Sedan, Sport Wagon Covered Production Years: 1997, 1998, 1999, 2000, 2001, 2002 Page Count Total Pages: 1002 Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF Viewing Requirements: Adobe PDF Reader Compatibility: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android Features Searchable: Yes Bookmarked: Yes Download Type: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul and rebuilding, timing belt replacement, engine performance, firing orders, serpentine belt routings with diagrams, timing belt service procedures Brakes: Brakes, brake servicing procedures Suspension Steering: Front end and alignment procedures and specifications, suspension, U-joint and CV-joint service procedures Transmission: Transmission removal and installation, transmission in-car servicing Electrical Electronics: Wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes Climate Control: Air conditioning service and capacities Body Interior: Sunroof Diagnostics: Trouble codes, troubleshooting and diagnostics Procedures Included Repair Procedures: All diagnostic and repair procedures, step-by-step instructions based on complete disassembly Maintenance: Factory maintenance schedules and charts, driving concerns Engine Rebuilding: Detailed procedures for engine overhaul and rebuilding. Drive Shaft Service: U-joint and CV-joint service procedures covered. Technical Depth Depth: Comprehensive: covers everything from basic maintenance to complete engine rebuilds, advanced diagnostics, and detailed troubleshooting. Diagnostic Tools: Guidance on interpreting diagnostic trouble codes and using diagnostic tools. Illustrations Visuals: Detailed illustrations, diagrams, wiring schematics, hundreds of photos, vacuum diagrams. Specifications Torque Specifications: Complete torque specifications provided for all major components and fasteners. Vacuum Diagrams: Included Diagnostic Charts: Computer diagnostic trouble tree charts included for systematic fault finding. 📊 Manual Specifications File Format Quality: High quality, complete and intact, no missing/corrupt pages. Print Quality Usability: Printable, zoomable. Binding Type Binding: Digital (PDF Download) Paper Type Paper: N/A (Digital Format) Accessibility Digital Storage: Can be saved to hard-drive, burned to CD-ROM. ⚙️ Engine Specifications Primary Engine Engine Options: Inline-6 (M52/M54 families), V8 (M62 family) Performance 525I Engine Details: Approx. 2.5L Inline-6, ~189-192 hp, ~232-245 Nm torque (specifics vary by year/market and M52TU/M54B25) 528I Engine Details: Approx. 2.8L Inline-6 (M52/M52TU), ~193-201 hp, ~280-285 Nm torque 530I Engine Details: Approx. 3.0L Inline-6 (M54B30), ~225-231 hp, ~300-315 Nm torque 540I Engine Details: Approx. 4.4L V8 (M62/M62TU), ~282-290 hp, ~440-460 Nm torque Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Cooling System Coolant Type: BMW Blue Antifreeze/Coolant (or equivalent G48/G11) 🔧 Transmission Standard Transmission Options: 5-speed Manual (Getrag 220 for I6, Getrag 420G for V8), 5-speed Automatic (Steptronic) Optional Automatic Transmission: ZF 5HP18, 5HP19 (for I6), ZF 5HP24 (for V8) Features Steptronic: Manual shift mode available on automatic transmissions Fluid Specifications Automatic Transmission Fluid: Dexron III or ATF LT 71141 (for ZF transmissions, check specific application) 📐 Dimensions Exterior Wheelbase: Approx. 113.4 inches (2880 mm) Weights Curb Weight: Varies by model, approx. 3500-3900 lbs (1588-1769 kg) 🛡️ Safety Features Ratings NHTSA Rating: Generally good ratings for its era, though specific year data may vary. Active Features Active Safety: ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), Traction Control (ASC+T) Passive Features Passive Safety: Front airbags, side airbags (optional/standard depending on trim), front and rear head protection system (HPS) curtain airbags (optional). 💡 Technology Features Infotainment Infotainment System: BMW Professional Radio, optional Navigation System (Mk III/IV), optional Hi-Fi or Harman Kardon sound systems. Driver Assistance Driver Assistance Features: Cruise control, parking sensors (PDC - Park Distance Control), optional Xenon headlights with washers. Connectivity Connectivity Features: Optional BMW Assist telematics system, Bluetooth hands-free connectivity (later models/options). 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) system. Typically around 10,000-15,000 miles (16,000-24,000 km) or 12-24 months, depending on driving conditions. Major Service Intervals: Spark plugs typically at 60,000-100,000 miles, coolant flush at 3-5 years or specific mileage. Fluid Specifications Engine Oil Specification: SAE 5W-30 or 5W-40 synthetic oil meeting BMW LL-01 or LL-04 specifications (check specific model and year). Coolant Capacity: Approx. 9.5-10.5 liters (depending on engine and oil cooler) Known Issues Common Issues: Cooling system (water pump, thermostat, hoses), VANOS system (variable valve timing), VANOS oil line leaks, oil separator/crankcase ventilation (CCV) system, rear subframe bushings, ABS/DSC sensor failures, pixelation on instrument cluster/radio displays, window regulator failures. 📚 Vehicle History Brand Heritage Brand History: Bayerische Motoren Werke AG, founded 1916, renowned for luxury, performance,...