🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E39 Generation Generation Name: Fourth Generation Generation Years: 1995-2003 (Europe), 1997-2003 (North America) Codes Covered Years: 1997, 1998, 1999, 2000, 2001, 2002 👋 Introduction Market Position Segment: Executive Sedan and Wagon Target Audience: Owners seeking to perform maintenance and repairs, DIY enthusiasts, professional mechanics. Competitive Analysis Competitors: Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS (JZS160). Key Features Manual Value Proposition: Comprehensive, detailed, digital for ease of use and printing specific sections. Ease Of Use: Numbered instructions, bold figure numbers, numbered table of contents for quick information retrieval. Visual Aids: Detailed illustrations, drawings, photos, and enlarged inset views for clarity. Delivery Method: Instant Download 📋 Manual Details Coverage Areas Models Covered: 525i, 528i, 530i, 540i Body Styles Covered: Sedan, Sport Wagon (Touring) Page Count Estimated Page Count: Hundreds (as specified in product description) Manual Type Type: Service and Repair Manual (Workshop Manual) Language Language: English Format File Format: Adobe Acrobat Document (.pdf) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, maintenance, diagnostics, including timing belt and head gasket replacement (for applicable engines). Transmission: Repair and service procedures for both manual and automatic transmissions. Drivetrain: Differential, drive shafts, axles, and related components. Suspension: Front and rear suspension components, including shock absorbers, struts, control arms, bushings, and alignment. Steering: Power steering system, steering rack, tie rods, and related components. Brakes: Disc brake systems (front and rear), including pad replacement, rotor service, caliper repair, brake fluid bleeding, and ABS system diagnostics. Electrical System: Comprehensive coverage of the vehicle's electrical system, including battery, alternator, starter, lighting, power windows, central locking, and diagnostic procedures. Engine Management: Fuel injection system, ignition system, emissions control, and ECU diagnostics. Cooling System: Radiator, water pump, thermostat, hoses, and coolant specifications. Fuel System: Fuel pump, fuel filter, fuel injectors, and fuel tank service. Exhaust System: Catalytic converter, mufflers, exhaust pipes, and oxygen sensors. HVAC System: Air conditioning and heating system components, refrigerant, and service procedures. Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, glass, and chassis components. Body Electrical: Wiper system, horn, interior lighting, and control modules. Safety Systems: Airbag system diagnostics and service, seat belt mechanisms. Procedures Included Maintenance: Oil changes, filter replacements (air, oil, fuel, cabin), spark plug replacement, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid). Troubleshooting: Diagnostic procedures for common and uncommon issues, electrical system troubleshooting, fault code interpretation. Repair: Step-by-step repair instructions for all major vehicle systems, including engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, and electrical component replacement. Installation: Procedures for installing replacement parts and components. Diagnostics: Detailed diagnostic charts, wiring diagrams, and procedures for identifying and resolving problems. Technical Depth Depth: Comprehensive, from basic owner maintenance to advanced engine and transmission overhauls. Suitable for DIY enthusiasts and professional mechanics. Detail Level: Detailed substeps, notes, cautions, and warnings for critical information. 📊 Manual Specifications File Format File Type: PDF Searchable: Implied by PDF format and digital delivery, allowing for text search. Print Quality Printability: Full Printable Zoom Capability: Zoom IN/OUT YES Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine 525I: M54B25 (2.5L inline-6), VANOS, Double VANOS Engine 528I: M52TUB28 (2.8L inline-6), VANOS Engine 530I: M54B30 (3.0L inline-6), VANOS, Double VANOS Engine 540I: M62B44 (4.4L V8), VANOS (early), Double VANOS (later models, from 1998/1999) Performance Horsepower 525I: 189 hp @ 6000 rpm (M54B25) Torque 525I: 245 Nm (181 lb-ft) @ 3500 rpm (M54B25) Horsepower 528I: 190 hp @ 5500 rpm (M52TUB28) Torque 528I: 280 Nm (207 lb-ft) @ 3950 rpm (M52TUB28) Horsepower 530I: 225 hp @ 5900 rpm (M54B30) Torque 530I: 300 Nm (221 lb-ft) @ 3500 rpm (M54B30) Horsepower 540I: 282 hp @ 5400 rpm (M62B44 - 1997-1998), 290 hp @ 5400 rpm (M62TU B44 - 1999-2003) Torque 540I: 440 Nm (325 lb-ft) @ 3600 rpm (M62B44), 440 Nm (325 lb-ft) @ 3600 rpm (M62TU B44) Fuel System Fuel Injection: Electronic Fuel Injection (EFI), Bosch Motronic management. Fuel Type: Premium Unleaded Gasoline (91+ Octane) 🔧 Transmission Standard Transmission Standard: 5-speed Manual (Getrag 280 for 6-cyl, ZF S6-37 for 8-cyl) Optional Transmission Optional: 5-speed Automatic (ZF 5HP19 for 6-cyl, ZF 5HP24 for 8-cyl) Features Automatic Features: Steptronic manual shift mode (on most models). 📐 Dimensions Exterior Wheelbase: 2830 mm (111.4 in) Length Sedan: 4770 mm (187.8 in) Length Wagon: 4865 mm (191.5 in) Width: 1799 mm (70.8 in) Height Sedan: 1436 mm (56.5 in) Height Wagon: 1470 mm (57.9 in) Cargo Trunk Volume Sedan: 520 L (18.4 cu ft) Cargo Volume Wagon Seats Up: 465 L (16.4 cu ft) Cargo Volume Wagon Seats Down: 1525 L (53.8 cu ft) Weights Curb Weight 525I Auto: approx. 1590 kg (3505 lbs) Curb Weight 540I Auto: approx. 1760 kg (3880 lbs) 🛡️...