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BMW 518i 1984 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 518i Model Generation: E28 Year: 1984 Codes Chassis Code: E28 Engine Code General: M30 (Specific variant for 518i, likely M30B18) 👋 Introduction Market Position Segment: Executive Sedan Target Audience: Individuals seeking to maintain or repair their BMW 518i E28 Competitive Analysis Competitors: Mercedes-Benz W123, Audi 5000, Volvo 700 Series Key Features Vehicle Philosophy: BMW's 'Ultimate Driving Machine' ethos, emphasizing performance, handling, and build quality Manual Value Proposition: Empowers owners and technicians with detailed, factory-level information for DIY or professional servicing 📋 Manual Details Coverage Areas All Models Trims: Yes, covers all models, engines, and trim levels of the 1984 BMW 518i Transmission Types Covered: All transmission types (manual and automatic) Page Count Estimated Page Count: Approximately 1000+ pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, fuel injection (Bosch L-Jetronic/Motronic), ignition system, cooling system, lubrication system, emissions control Transmission Systems: Manual transmission (Getrag 260), Automatic transmission (ZF 4HP22), clutch, driveshaft, differential Chassis Systems: Suspension (front MacPherson strut, rear semi-trailing arm), steering (power assisted rack and pinion), brakes (front vented discs, rear discs), wheels and tires Electrical Systems: Wiring diagrams, starter, alternator, battery, lighting, instrument cluster, onboard diagnostics (basic for the era), fuses and relays, power accessories Body And Interior: Body panels, doors, windows, locks, seats, trim, climate control (HVAC), sound system Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and changes Repair And Rebuild: Engine overhaul, transmission overhaul, brake caliper rebuild, suspension component replacement, steering rack replacement Troubleshooting: Diagnostic procedures for common issues, symptom-based troubleshooting guides, electrical fault finding Diagnostics: Identification of diagnostic codes (if applicable for the era), testing of sensors and actuators Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for easy navigation Print Quality Print Readability: Designed for clear reading and printing of diagrams and text Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, 4-stroke petrol Engine Code: M30B18 Displacement: 1.8 Liters (1766 cc) Bore X Stroke: 80.0 mm x 86.0 mm Compression Ratio: 8.0:1 or 8.5:1 (depending on market/variant) Performance Horsepower: Approximately 105 PS (103 hp; 77 kW) at 5800 rpm Torque: Approximately 150 Nm (111 lb-ft) at 3200 rpm Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic fuel injection system Fuel Type: Unleaded gasoline (RON 91 or higher recommended) Engine Components Valve Train: SOHC (Single Overhead Camshaft), 2 valves per cylinder Cooling System: Water-cooled, pressurized system with fan Lubrication System: Wet sump, pressure lubrication with oil pump and filter 🔧 Transmission Standard Type: 4-speed manual (Getrag 260) Optional Type: 3-speed or 4-speed automatic (ZF 4HP22) Features Clutch Type: Single dry plate, hydraulically operated Fluid Specifications Manual Transmission Fluid: GL-4 SAE 75W-90 or SAE 80W-90 (refer to manual for specific BMW approved fluid) Automatic Transmission Fluid: Dexron II or equivalent (refer to manual for specific BMW approved fluid) 📐 Dimensions Exterior Length: Approximately 4,750 mm (187.0 in) Width: Approximately 1,700 mm (66.9 in) Height: Approximately 1,410 mm (55.5 in) Wheelbase: Approximately 2,795 mm (110.0 in) Weights Curb Weight: Approximately 1,300 - 1,350 kg (2,866 - 2,976 lbs) 🛡️ Safety Features Ratings Crash Test Data: Data from this era is limited by modern standards, but E28 was known for robust construction. Active Features Braking System: Front ventilated disc brakes, rear solid disc brakes; Power assisted with ABS (optional on later models, unlikely for '84 518i) Steering System: Power-assisted rack and pinion Passive Features Seatbelts: Standard 3-point front seatbelts, 2-point rear seatbelts (3-point optional/standard depending on market) Body Structure: Reinforced passenger cell with crumple zones 💡 Technology Features Infotainment Audio System: Factory AM/FM radio with cassette player (often premium sound options available). Driver Assistance ABS: Anti-lock Braking System was an optional extra on later E28 models, unlikely to be standard on the 518i in 1984. Connectivity Connectivity Features: None in the modern sense; basic features like power windows and locks were often optional. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first (refer to manual for exact specification). Air Filter Replacement: Every 15,000-30,000 km (9,000-18,000 miles) Spark Plug Replacement: Every 20,000-40,000 km (12,000-24,000 miles) Fluid Specifications Engine Oil Capacity: Approximately 4.5 Liters (4.7 US Quarts) with filter change (refer to manual for exact specification). Engine Oil Viscosity: 10W-40 or 20W-50 recommended for general use (refer to manual for specific BMW approval and temperature charts). Coolant Type: Ethylene glycol-based coolant (e.g., BMW blue coolant or equivalent) mixed 50/50 with distilled water. Known Issues Engine Common: Oil leaks from valve cover gasket, front/rear...
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Sku: 434482
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Labels: 1984 518i BMW Car Cars Misc
BMW 518i 1984 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
518i
Model Generation:
E28
Year:
1984
Codes
Chassis Code:
E28
Engine Code General:
M30 (Specific variant for 518i, likely M30B18)
👋 Introduction
Market Position
Segment:
Executive Sedan
Target Audience:
Individuals seeking to maintain or repair their BMW 518i E28
Competitive Analysis
Competitors:
Mercedes-Benz W123, Audi 5000, Volvo 700 Series
Key Features
Vehicle Philosophy:
BMW's 'Ultimate Driving Machine' ethos, emphasizing performance, handling, and build quality
Manual Value Proposition:
Empowers owners and technicians with detailed, factory-level information for DIY or professional servicing
📋 Manual Details
Coverage Areas
All Models Trims:
Yes, covers all models, engines, and trim levels of the 1984 BMW 518i
Transmission Types Covered:
All transmission types (manual and automatic)
Page Count
Estimated Page Count:
Approximately 1000+ pages (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, fuel injection (Bosch L-Jetronic/Motronic), ignition system, cooling system, lubrication system, emissions control
Transmission Systems:
Manual transmission (Getrag 260), Automatic transmission (ZF 4HP22), clutch, driveshaft, differential
Chassis Systems:
Suspension (front MacPherson strut, rear semi-trailing arm), steering (power assisted rack and pinion), brakes (front vented discs, rear discs), wheels and tires
Electrical Systems:
Wiring diagrams, starter, alternator, battery, lighting, instrument cluster, onboard diagnostics (basic for the era), fuses and relays, power accessories
Body And Interior:
Body panels, doors, windows, locks, seats, trim, climate control (HVAC), sound system
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and changes
Repair And Rebuild:
Engine overhaul, transmission overhaul, brake caliper rebuild, suspension component replacement, steering rack replacement
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting guides, electrical fault finding
Diagnostics:
Identification of diagnostic codes (if applicable for the era), testing of sensors and actuators
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for easy navigation
Print Quality
Print Readability:
Designed for clear reading and printing of diagrams and text
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, 4-stroke petrol
Engine Code:
M30B18
Displacement:
1.8 Liters (1766 cc)
Bore X Stroke:
80.0 mm x 86.0 mm
Compression Ratio:
8.0:1 or 8.5:1 (depending on market/variant)
Performance
Horsepower:
Approximately 105 PS (103 hp; 77 kW) at 5800 rpm
Torque:
Approximately 150 Nm (111 lb-ft) at 3200 rpm
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection system
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended)
Engine Components
Valve Train:
SOHC (Single Overhead Camshaft), 2 valves per cylinder
Cooling System:
Water-cooled, pressurized system with fan
Lubrication System:
Wet sump, pressure lubrication with oil pump and filter
🔧 Transmission
Standard
Type:
4-speed manual (Getrag 260)
Optional
Type:
3-speed or 4-speed automatic (ZF 4HP22)
Features
Clutch Type:
Single dry plate, hydraulically operated
Fluid Specifications
Manual Transmission Fluid:
GL-4 SAE 75W-90 or SAE 80W-90 (refer to manual for specific BMW approved fluid)
Automatic Transmission Fluid:
Dexron II or equivalent (refer to manual for specific BMW approved fluid)
📐 Dimensions
Exterior
Length:
Approximately 4,750 mm (187.0 in)
Width:
Approximately 1,700 mm (66.9 in)
Height:
Approximately 1,410 mm (55.5 in)
Wheelbase:
Approximately 2,795 mm (110.0 in)
Weights
Curb Weight:
Approximately 1,300 - 1,350 kg (2,866 - 2,976 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Data from this era is limited by modern standards, but E28 was known for robust construction.
Active Features
Braking System:
Front ventilated disc brakes, rear solid disc brakes; Power assisted with ABS (optional on later models, unlikely for '84 518i)
Steering System:
Power-assisted rack and pinion
Passive Features
Seatbelts:
Standard 3-point front seatbelts, 2-point rear seatbelts (3-point optional/standard depending on market)
Body Structure:
Reinforced passenger cell with crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette player (often premium sound options available).
Driver Assistance
ABS:
Anti-lock Braking System was an optional extra on later E28 models, unlikely to be standard on the 518i in 1984.
Connectivity
Connectivity Features:
None in the modern sense; basic features like power windows and locks were often optional.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Every 15,000-30,000 km (9,000-18,000 miles)
Spark Plug Replacement:
Every 20,000-40,000 km (12,000-24,000 miles)
Fluid Specifications
Engine Oil Capacity:
Approximately 4.5 Liters (4.7 US Quarts) with filter change (refer to manual for exact specification).
Engine Oil Viscosity:
10W-40 or 20W-50 recommended for general use (refer to manual for specific BMW approval and temperature charts).
Coolant Type:
Ethylene glycol-based coolant (e.g., BMW blue coolant or equivalent) mixed 50/50 with distilled water.
Known Issues
Engine Common:
Oil leaks from valve cover gasket, front/rear main seals, oil pan gasket. M30 engine is generally robust but can suffer from cooling system issues if not maintained.
Suspension Common:
Worn control arm bushings, worn ball joints, sagging springs, worn shock absorbers.
Electrical Common:
Corroded wiring connections, failing fuel pump relay, dashboard warning lights malfunction, aged vacuum lines causing performance issues.
Fuel System Common:
Clogged fuel injectors, failing fuel pump, deteriorating fuel lines.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's reputation for performance, engineering excellence, and sporty sedans
Model Evolution
E28 Introduction:
The E28 generation replaced the E12 and was produced from 1981 to 1988. The 518i was an entry-level model in many markets.
518I Positioning:
Positioned as a more fuel-efficient and accessible option within the 5 Series lineup, particularly in markets with higher taxes on larger engines.
Production
Manufacturing Locations:
Germany, South Africa, Thailand, Mexico
🏆 Awards & Recognition
Recognitions
Model Recognition:
The E28 generation as a whole was highly regarded for its driving dynamics and build quality, often earning positive reviews in automotive publications of its time.
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