🏷️ Basic Information Identification Make: BMW Model: 528i Year: 1984 Codes Chassis Code: E28 Engine Code Primary: M30B28 👋 Introduction Market Position Positioning: The BMW 528i (E28) was positioned as a premium mid-size sports sedan, offering a blend of performance, luxury, and advanced engineering for its era. Competitive Analysis Competitors: Competed against vehicles like the Mercedes-Benz W124 E-Class, Audi 5000, and the higher-end models of the Saab 900 and Volvo 240 series. Key Features Highlights: Renowned for its inline-six engine, sophisticated handling, driver-focused interior, and build quality characteristic of BMW. 📋 Manual Details Coverage Areas Models Covered: All 1984 BMW 528i models, including all engine variants, trim levels, and transmission types. Page Count Estimated Page Count: 500+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel injection (Bosch L-Jetronic), ignition system, exhaust system, clutch, manual transmission, automatic transmission. Chassis: Suspension (front MacPherson strut, rear semi-trailing arm), steering system (power steering), brakes (front ventilated discs, rear discs), wheels and tires, driveline. Electrical: Wiring diagrams, battery, charging system, starting system, lighting, instruments, accessories, fuse/relay locations, electronic control units (ECU). Body: Body construction, exterior trim, interior trim, doors, windows, seats, HVAC system, body seals. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement. Repair: Engine overhaul, transmission repair, brake caliper rebuild, suspension component replacement, electrical component diagnosis and repair, body panel repair. Troubleshooting: Diagnostic procedures for engine performance issues, electrical faults, transmission problems, braking system anomalies. Diagnostics: Step-by-step diagnostic routines, fault code interpretation (where applicable for the era), testing procedures for various components. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications, clearances, and alignment procedures. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear images and diagrams. Print Quality Printability: Optimized for printing, with well-organized sections and legible text. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, SOHC Displacement: 2.8 Liters (2788 cc) Bore X Stroke: 86.0 mm x 80.0 mm Compression Ratio: 8.0:1 or 9.3:1 (depending on market/spec) Performance Horsepower Gross: 182 hp @ 5800 rpm (approximate, market dependent) Torque Gross: 230 Nm (169 lb-ft) @ 4000 rpm (approximate, market dependent) Fuel System Induction: Bosch L-Jetronic (Lambda Sensor Controlled) Fuel Type: Unleaded gasoline Engine Management Ignition System: Distributorless electronic ignition (Dwell controlled by ECU) 🔧 Transmission Standard Type: 4-speed manual transmission Optional Type: 3-speed automatic transmission (ZF 4HP22) Features Clutch Type: Hydraulically operated single dry plate clutch Transmission Fluid Manual: BMW Synchromesh Oil (e.g., Castrol TAF-X or equivalent API GL-4) Transmission Fluid Automatic: Dexron III/Mercon ATF (or ZF Lifeguardfluid 5) 📐 Dimensions Exterior Length: 4620 mm (181.9 in) Width: 1700 mm (66.9 in) Height: 1410 mm (55.5 in) Wheelbase: 2795 mm (110.0 in) Weights Curb Weight: 1450 kg (3197 lbs) (approximate) Gross Vehicle Weight Rating: 1900 kg (4189 lbs) (approximate) Wheel Bolt Pattern: 5 x 120 mm Wheel Offset: ET 20 to ET 30 (typical) Tire Size Standard: 195/70VR14 or 205/55VR14 🛡️ Safety Features Ratings Crash Test Data: As a vehicle from 1984, formal crash test ratings comparable to modern standards (e.g., NHTSA, IIHS) are not readily available or directly applicable. Active Features Braking System: Anti-lock Braking System (ABS) - standard on later E28 models, potentially optional on early 1984 528i. Lighting: Halogen headlights, fog lights (optional/specific trims). Passive Features Seatbelts: Three-point inertia-reel seatbelts in the front and rear. Head Restraints: Adjustable front and rear head restraints. Body Structure: Reinforced passenger cell, crumple zones front and rear. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM radio with cassette player, often with upgraded speaker systems (e.g., Blaupunkt). Climate Control: Manual or automatic climate control systems, depending on trim level. Air conditioning system is R12 refrigerant based. Driver Assistance ABS: Anti-lock Braking System (ABS) was an advanced feature for its time, offering improved stopping control. Connectivity Connectivity Options: No modern connectivity options such as Bluetooth or USB. Communication reliant on radio/cassette player. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Consult manual for specific recommendations. Coolant Flush Interval: Every 2 years or 30,000 miles (48,000 km). Spark Plug Replacement Interval: Every 30,000 miles (48,000 km) for standard plugs, potentially longer for platinum/iridium if applicable. Timing Belt Replacement: The M30 engine uses a timing chain, not a belt. Chains typically require inspection for wear and stretching but not periodic replacement unless issues arise. Fluid Specifications Engine Oil Capacity: 6.5 Liters (6.9 US Quarts) with filter change. Engine Oil Viscosity: 10W-40 or 15W-40 is commonly recommended for this era. Consult manual for specific BMW approval. Coolant Type: Ethylene glycol-based antifreeze (typically a 50/50...
Wiring diagrams, battery, charging system, starting system, lighting, instruments, accessories, fuse/relay locations, electronic control units (ECU).
Body:
Body construction, exterior trim, interior trim, doors, windows, seats, HVAC system, body seals.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement.
Repair:
Engine overhaul, transmission repair, brake caliper rebuild, suspension component replacement, electrical component diagnosis and repair, body panel repair.
Troubleshooting:
Diagnostic procedures for engine performance issues, electrical faults, transmission problems, braking system anomalies.
Diagnostics:
Step-by-step diagnostic routines, fault code interpretation (where applicable for the era), testing procedures for various components.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications, clearances, and alignment procedures.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear images and diagrams.
Print Quality
Printability:
Optimized for printing, with well-organized sections and legible text.
Distributorless electronic ignition (Dwell controlled by ECU)
🔧 Transmission
Standard
Type:
4-speed manual transmission
Optional
Type:
3-speed automatic transmission (ZF 4HP22)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Transmission Fluid Manual:
BMW Synchromesh Oil (e.g., Castrol TAF-X or equivalent API GL-4)
Transmission Fluid Automatic:
Dexron III/Mercon ATF (or ZF Lifeguardfluid 5)
📐 Dimensions
Exterior
Length:
4620 mm (181.9 in)
Width:
1700 mm (66.9 in)
Height:
1410 mm (55.5 in)
Wheelbase:
2795 mm (110.0 in)
Weights
Curb Weight:
1450 kg (3197 lbs) (approximate)
Gross Vehicle Weight Rating:
1900 kg (4189 lbs) (approximate)
Wheel Bolt Pattern:
5 x 120 mm
Wheel Offset:
ET 20 to ET 30 (typical)
Tire Size Standard:
195/70VR14 or 205/55VR14
🛡️ Safety Features
Ratings
Crash Test Data:
As a vehicle from 1984, formal crash test ratings comparable to modern standards (e.g., NHTSA, IIHS) are not readily available or directly applicable.
Active Features
Braking System:
Anti-lock Braking System (ABS) - standard on later E28 models, potentially optional on early 1984 528i.
Lighting:
Halogen headlights, fog lights (optional/specific trims).
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts in the front and rear.
Head Restraints:
Adjustable front and rear head restraints.
Body Structure:
Reinforced passenger cell, crumple zones front and rear.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM radio with cassette player, often with upgraded speaker systems (e.g., Blaupunkt).
Climate Control:
Manual or automatic climate control systems, depending on trim level. Air conditioning system is R12 refrigerant based.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an advanced feature for its time, offering improved stopping control.
Connectivity
Connectivity Options:
No modern connectivity options such as Bluetooth or USB. Communication reliant on radio/cassette player.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Consult manual for specific recommendations.
Coolant Flush Interval:
Every 2 years or 30,000 miles (48,000 km).
Spark Plug Replacement Interval:
Every 30,000 miles (48,000 km) for standard plugs, potentially longer for platinum/iridium if applicable.
Timing Belt Replacement:
The M30 engine uses a timing chain, not a belt. Chains typically require inspection for wear and stretching but not periodic replacement unless issues arise.
Fluid Specifications
Engine Oil Capacity:
6.5 Liters (6.9 US Quarts) with filter change.
Engine Oil Viscosity:
10W-40 or 15W-40 is commonly recommended for this era. Consult manual for specific BMW approval.
Coolant Type:
Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Common Problems:
Oil leaks from valve cover gasket, oil pan gasket, and front crankshaft seal. Fuel injector seals can degrade. Coolant leaks from hoses and radiator. Overheating can occur if cooling system is not maintained.
Suspension Common Problems:
Worn control arm bushings, worn ball joints, and fatigued rear trailing arm bushings are common due to age and mileage, affecting handling and ride quality.
Electrical Common Problems:
Aging wiring harnesses can become brittle, leading to intermittent electrical faults. Fuse boxes can corrode. Instrument cluster issues (e.g., dead pixels, flickering gauges) are also possible.
Fuel System Common Problems:
Bosch L-Jetronic system can be sensitive to vacuum leaks. Fuel pump and accumulator can fail over time. Injector clogs or leaks.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW, founded in 1916, has a long-standing reputation for producing sporty, luxurious, and technologically advanced vehicles, particularly known for its 'Ultimate Driving Machine' philosophy.
Model Evolution
E28 Lineage:
The E28 is the second generation of the BMW 5 Series, succeeding the E12 and preceding the E34. It marked a significant evolution in design and technology for BMW's executive sedan.
Production
Production Years:
1981-1988 (E28 generation). The 528i variant was produced from 1981 to 1987.
Manufacturing Locations:
Primarily manufactured in Germany (Dingolfing, Munich).
Market Success:
The E28 series was highly successful globally, solidifying BMW's position in the executive sedan market.
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
The E28 5 Series, including the 528i, was widely praised by automotive journalists for its driving dynamics, build quality, and refined performance, frequently appearing on 'best of' lists for its era.
Ratings
Consumer Reports Historical:
Historically, BMW 5 Series models of this era were rated highly for performance and reliability by publications like Consumer Reports, though specific vintage ratings are rare.
Certifications
Manufacturer Standards:
Manufactured to BMW's rigorous engineering and quality standards of the mid-1980s.
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