🏷️ Basic Information Identification Make: BMW Model: 528i Model Code: E39 Chassis Code: E39 Generation Generation Name: Fourth Generation Generation Years: 1995-2003 Codes Engine Code Primary: M52B28 Vin Engine Character: M 👋 Introduction Market Position Segment: Executive Sedan / Mid-size Luxury Car Target Audience: Discerning car owners seeking premium performance, comfort, and advanced engineering, including DIY enthusiasts and professional mechanics. Competitive Analysis Key Competitors: Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300, Jaguar S-Type. Competitive Advantage: Renowned driving dynamics ('The Ultimate Driving Machine'), refined inline-six engines, sophisticated chassis, and premium interior quality. Key Features Driving Dynamics: Excellent handling, responsive steering, balanced chassis, contributing to its sporty feel. Engine Smoothness: The M52B28 inline-six engine is celebrated for its inherent smoothness and refined operation. Build Quality: High standards of German engineering and assembly, leading to durable construction. Interior Comfort: Luxurious materials, ergonomic design, comfortable seating for long journeys. 📋 Manual Details Coverage Areas Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Model Variants Covered: 528i (Sedan & Touring, where applicable) Page Count Estimated Page Count: 2000+ Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Comprehensive engine repair, diagnostics, overhaul, timing, lubrication, cooling, fuel injection, ignition, emissions control. Transmission: Manual and Automatic transmission repair, diagnostics, fluid changes, rebuild procedures, torque converter, clutch. Drivetrain: Driveshaft, differential, axles, wheel bearings, CV joints. Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, diagnostic and repair procedures. Brakes: Hydraulic system, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake pads, rotors, calipers, fluid specifications, bleeding procedures, parking brake. Electrical System: Complete wiring diagrams, fuse box locations, relay functions, starter, alternator, battery, lighting, power windows, mirrors, central locking, ignition switch. Bodywork And Chassis: Body panel removal and installation, door mechanisms, interior trim, bumpers, underbody, rust repair considerations. Heating Ventilation Air Conditioning: HVAC system diagnosis, AC compressor, refrigerant, blower motor, climate control unit, heater core. Comfort Systems: Seats (power adjustment, heating), sunroof, interior lighting. Procedures Included Maintenance: Routine scheduled maintenance (oil changes, filter replacements, spark plugs, belts), inspection points, lubrication. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting, error code interpretation (where applicable via OBDI/OBDII). Repair: Step-by-step repair instructions for all major components and systems, including component removal, installation, and adjustment. Diagnostics: Engine performance diagnostics, electrical system diagnostics, module testing, sensor testing. Rebuilding: Complete engine and transmission rebuilding procedures with specifications and tolerances. Special Tools: Identification and use of specialized BMW tools required for specific repair procedures. Technical Depth Depth: Comprehensive, from basic fluid checks and filter changes to complete engine and transmission overhauls, advanced electrical diagnostics, and body repairs. 📊 Manual Specifications File Format Quality: High-resolution digital PDF, often searchable and bookmarked for easy navigation. Printable: Yes, individual pages or sections can be printed. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline 6-Cylinder Displacement: 2793 cc (2.8 Liters) Bore X Stroke: 84.0 mm x 81.0 mm Compression Ratio: 10.2:1 Valve Train: DOHC (Double Overhead Camshaft), 24 valves (4 per cylinder) Engine Management: Bosch Motronic M5.2 (or M5.2.1 later) Performance Horsepower Hp: 190 hp @ 5500 rpm Torque Lb-Ft: 206 lb-ft @ 3950 rpm Redline: 6500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection. Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Fuel Tank Capacity: 70 Liters (18.5 US Gallons) 🔧 Transmission Standard Type: 5-speed Manual Transmission (Getrag 260/5) Optional Type: 5-speed Automatic Transmission (ZF 5HP18 or 5HP19) Features Automatic Features: Steptronic manual shift mode (on later models). Fluid Specifications Automatic Transmission Fluid: BMW ATF LT-3 (or equivalent like Mobil ATF LT 71141, Pentosin ATF1) Manual Transmission Fluid: BMW Manual Transmission Fluid MTF LT-2 (or equivalent GL-4 rated gear oil) 📐 Dimensions Exterior Length: 4,774 mm (188.0 in) Width: 1,790 mm (70.5 in) Height: 1,436 mm (56.5 in) Wheelbase: 2,830 mm (111.4 in) Front Track: 1,511 mm (59.5 in) Rear Track: 1,525 mm (60.0 in) Interior Front Headroom: Approx. 980 mm (38.6 in) Rear Headroom: Approx. 950 mm (37.4 in) Cargo Trunk Volume: Approx. 520 Liters (18.4 cu ft) Weights Curb Weight: 1,540 - 1,630 kg (3,395 - 3,594 lbs) depending on transmission and options. Gross Vehicle Weight Rating: Approx. 2,100 kg (4,630 lbs) Wheels And Tires Wheel Size Standard: 16 x 7.0 inches Tire Size Standard: 225/55R16 Wheel Bolt Pattern: 5 x 120 mm Offset: ET 20 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (Driver/Passenger) IIHS Side Impact: Acceptable Active Features ABS: Standard Anti-lock Braking System Dsc: Optional Dynamic Stability Control (DSC III) Traction Control: Optional Traction Control System (ASC+T) Passive Features Airbags: Driver and front passenger airbags, optional side airbags. Seatbelts: Three-point inertia-reel seat belts...