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BMW 6 Series 633csi & 635csi M6 E24 Complete Workshop Service Repair Manual 1983 1984 1985 1986 1987 1988 1989

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🏷️ Basic Information Identification Make: BMW Model: 6 Series Chassis Code: E24 Specific Models Covered: 633CSi, 635CSi, M6 Generation Generation Name: First Generation E24 Production Span Of Generation: 1976-1989 Codes Manual Product Code: Not specified in product information, but typical for aftermarket manuals. 👋 Introduction Market Position Segment: Luxury Grand Tourer (GT) Target Audience: Performance-oriented luxury car buyers, enthusiasts, and independent repair shops Competitive Analysis Key Competitors: Mercedes-Benz SEC Coupe, Porsche 928, Jaguar XJ-S Key Features Of Vehicle Styling: Iconic Giugiaro design, long hood, shark-nose front end, pillarless coupe profile Driving Dynamics: Renowned BMW handling, rear-wheel drive, sophisticated suspension Key Features Of Manual Benefit To Owner: Save significant money on repairs and maintenance by performing DIY services. Usability: Easy-to-follow step-by-step instructions and clear illustrations. Delivery: Instant email delivery after payment. Satisfaction: Customer Satisfaction Guaranteed. 📋 Manual Details Coverage Areas Overall Coverage: Complete service and repair procedures for all models and sub-variants Engine Coverage: All engines associated with the 633CSi, 635CSi, and M6 models Transmission Coverage: All transmission types including manual and automatic Trim Level Coverage: All trim levels offered for the 633CSi, 635CSi, and M6 Page Count Estimated Page Count: Likely 1000+ pages, typical for comprehensive workshop manuals of this era. Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF compatible) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing components, lubrication system Engine Electrical: Ignition system, starting system, charging system, engine control unit (ECU) and sensors, fuel injection system Fuel System: Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator Cooling System: Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications Exhaust System: Exhaust manifolds, catalytic converter, mufflers, exhaust pipes Transmission Manual: Clutch system, gearbox overhaul, shift linkage, transmission fluid specifications Transmission Automatic: Automatic gearbox overhaul, torque converter, transmission fluid, electronic controls Drivetrain: Driveshafts, universal joints, differential, axle shafts Suspension Front: MacPherson struts, control arms, bushings, springs, shock absorbers, wheel bearings Suspension Rear: Independent rear suspension, trailing arms, bushings, springs, shock absorbers, sway bars Steering System: Power steering pump, steering rack, steering column, steering wheel, linkages Braking System: Disc brakes (front and rear), brake calipers, brake pads, brake rotors, master cylinder, brake fluid, ABS system (if equipped) Electrical System General: Battery, starter, alternator, fuses, relays, wiring diagrams, lighting system Body And Chassis: Body panel removal and installation, chassis components, rust repair guidance Interior: Seat removal, dashboard disassembly, trim panels, HVAC controls HVAC System: Air conditioning system, heating system, blower motor, controls, refrigerant types Body Electrical: Power windows, power locks, mirrors, wiper system, horn Procedures Included Maintenance: Routine maintenance checks, fluid changes, filter replacements, tune-ups Troubleshooting: Diagnostic procedures, fault finding, common problems and solutions Repair: Step-by-step instructions for component replacement and repair Rebuilding: Complete engine and transmission rebuild procedures Installation: Installation procedures for various components and accessories Adjustment: Adjustments for valves, brakes, clutch, ignition timing Torque Specifications: Crucial torque values for all fasteners and critical components Technical Depth Depth: Comprehensive, from basic maintenance to complete overhaul and diagnostics 📊 Manual Specifications File Format Compatibility: Works on All PC & MAC Computers, tablets, mobile phones. Requires Adobe Reader. Print Quality Quality: High quality, with step-by-step instructions & pictures on all areas. Binding Type Binding: Digital Download - printable by user Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Model 633Csi: BMW M30B32 - 3.2L Inline-6 SOHC Model 635Csi: BMW M30B34 - 3.4L Inline-6 SOHC Model M6: BMW S38B35 - 3.5L Inline-6 DOHC (24 valves) Performance 633Csi Horsepower: Approx. 197 hp @ 5500 rpm 633Csi Torque: Approx. 213 lb-ft @ 3500 rpm 635Csi Horsepower: Approx. 218 hp @ 5200 rpm (Euro Spec), 182 hp (US Spec) 635Csi Torque: Approx. 229 lb-ft @ 4000 rpm (Euro Spec), 219 lb-ft (US Spec) M6 Horsepower: Approx. 256 hp @ 6500 rpm (Euro Spec), 245 hp (US Spec) M6 Torque: Approx. 243 lb-ft @ 5000 rpm (Euro Spec), 230 lb-ft (US Spec) Fuel System Injection Type: Bosch L-Jetronic (633CSi), Bosch Motronic (635CSi, M6) Fuel Type: Unleaded gasoline (Premium Recommended) Engine Codes M30B32 Code: 3.2 Liter Inline-6 M30B34 Code: 3.4 Liter Inline-6 S38B35 Code: 3.5 Liter Inline-6 DOHC 🔧 Transmission Standard Standard Transmission Type: 4-speed or 5-speed manual (Getrag) Optional Optional Transmission Type: ZF 4HP22 4-speed automatic Features Manual Gear Ratios: Specific ratios available in the manual for each transmission model. Automatic Features: Sport mode selector on some models 📐 Dimensions Exterior Length: Approx. 4750-4785 mm (187.0-188.4 in) Width: Approx. 1720-1735 mm (67.7-68.3 in) Height: Approx. 1350-1380 mm (53.1-54.3 in) Wheelbase: Approx. 2775 mm (109.3 in) Weights Curb Weight: Approx. 1500-1650 kg (3300-3640 lbs), varies by model and equipment. 🛡️ Safety Features Ratings Crash Test Data: No specific government ratings from the era for this model are readily available, but build quality is considered very high. Active Features...
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BMW 6 Series 633csi & 635csi M6 E24 Complete Workshop Service Repair Manual 1983 1984 1985 1986 1987 1988 1989
🏷️ Basic Information
Identification
Make:
BMW
Model:
6 Series
Chassis Code:
E24
Specific Models Covered:
633CSi, 635CSi, M6
Generation
Generation Name:
First Generation E24
Production Span Of Generation:
1976-1989
Codes
Manual Product Code:
Not specified in product information, but typical for aftermarket manuals.
👋 Introduction
Market Position
Segment:
Luxury Grand Tourer (GT)
Target Audience:
Performance-oriented luxury car buyers, enthusiasts, and independent repair shops
Competitive Analysis
Key Competitors:
Mercedes-Benz SEC Coupe, Porsche 928, Jaguar XJ-S
Key Features Of Vehicle
Styling:
Iconic Giugiaro design, long hood, shark-nose front end, pillarless coupe profile
Driving Dynamics:
Renowned BMW handling, rear-wheel drive, sophisticated suspension
Key Features Of Manual
Benefit To Owner:
Save significant money on repairs and maintenance by performing DIY services.
Usability:
Easy-to-follow step-by-step instructions and clear illustrations.
Delivery:
Instant email delivery after payment.
Satisfaction:
Customer Satisfaction Guaranteed.
📋 Manual Details
Coverage Areas
Overall Coverage:
Complete service and repair procedures for all models and sub-variants
Engine Coverage:
All engines associated with the 633CSi, 635CSi, and M6 models
Transmission Coverage:
All transmission types including manual and automatic
Trim Level Coverage:
All trim levels offered for the 633CSi, 635CSi, and M6
Page Count
Estimated Page Count:
Likely 1000+ pages, typical for comprehensive workshop manuals of this era.
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF compatible)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing components, lubrication system
Engine Electrical:
Ignition system, starting system, charging system, engine control unit (ECU) and sensors, fuel injection system
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, exhaust pipes
Transmission Manual:
Clutch system, gearbox overhaul, shift linkage, transmission fluid specifications
Transmission Automatic:
Automatic gearbox overhaul, torque converter, transmission fluid, electronic controls
Drivetrain:
Driveshafts, universal joints, differential, axle shafts
Suspension Front:
MacPherson struts, control arms, bushings, springs, shock absorbers, wheel bearings
Suspension Rear:
Independent rear suspension, trailing arms, bushings, springs, shock absorbers, sway bars
Steering System:
Power steering pump, steering rack, steering column, steering wheel, linkages
Braking System:
Disc brakes (front and rear), brake calipers, brake pads, brake rotors, master cylinder, brake fluid, ABS system (if equipped)
Electrical System General:
Battery, starter, alternator, fuses, relays, wiring diagrams, lighting system
Body And Chassis:
Body panel removal and installation, chassis components, rust repair guidance
Interior:
Seat removal, dashboard disassembly, trim panels, HVAC controls
HVAC System:
Air conditioning system, heating system, blower motor, controls, refrigerant types
Body Electrical:
Power windows, power locks, mirrors, wiper system, horn
Procedures Included
Maintenance:
Routine maintenance checks, fluid changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic procedures, fault finding, common problems and solutions
Repair:
Step-by-step instructions for component replacement and repair
Rebuilding:
Complete engine and transmission rebuild procedures
Installation:
Installation procedures for various components and accessories
Adjustment:
Adjustments for valves, brakes, clutch, ignition timing
Torque Specifications:
Crucial torque values for all fasteners and critical components
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete overhaul and diagnostics
📊 Manual Specifications
File Format
Compatibility:
Works on All PC & MAC Computers, tablets, mobile phones. Requires Adobe Reader.
Print Quality
Quality:
High quality, with step-by-step instructions & pictures on all areas.
Binding Type
Binding:
Digital Download - printable by user
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Model 633Csi:
BMW M30B32 - 3.2L Inline-6 SOHC
Model 635Csi:
BMW M30B34 - 3.4L Inline-6 SOHC
Model M6:
BMW S38B35 - 3.5L Inline-6 DOHC (24 valves)
Performance
633Csi Horsepower:
Approx. 197 hp @ 5500 rpm
633Csi Torque:
Approx. 213 lb-ft @ 3500 rpm
635Csi Horsepower:
Approx. 218 hp @ 5200 rpm (Euro Spec), 182 hp (US Spec)
635Csi Torque:
Approx. 229 lb-ft @ 4000 rpm (Euro Spec), 219 lb-ft (US Spec)
M6 Horsepower:
Approx. 256 hp @ 6500 rpm (Euro Spec), 245 hp (US Spec)
M6 Torque:
Approx. 243 lb-ft @ 5000 rpm (Euro Spec), 230 lb-ft (US Spec)
Fuel System
Injection Type:
Bosch L-Jetronic (633CSi), Bosch Motronic (635CSi, M6)
Fuel Type:
Unleaded gasoline (Premium Recommended)
Engine Codes
M30B32 Code:
3.2 Liter Inline-6
M30B34 Code:
3.4 Liter Inline-6
S38B35 Code:
3.5 Liter Inline-6 DOHC
🔧 Transmission
Standard
Standard Transmission Type:
4-speed or 5-speed manual (Getrag)
Optional
Optional Transmission Type:
ZF 4HP22 4-speed automatic
Features
Manual Gear Ratios:
Specific ratios available in the manual for each transmission model.
Automatic Features:
Sport mode selector on some models
📐 Dimensions
Exterior
Length:
Approx. 4750-4785 mm (187.0-188.4 in)
Width:
Approx. 1720-1735 mm (67.7-68.3 in)
Height:
Approx. 1350-1380 mm (53.1-54.3 in)
Wheelbase:
Approx. 2775 mm (109.3 in)
Weights
Curb Weight:
Approx. 1500-1650 kg (3300-3640 lbs), varies by model and equipment.
🛡️ Safety Features
Ratings
Crash Test Data:
No specific government ratings from the era for this model are readily available, but build quality is considered very high.
Active Features
ABS:
Anti-lock Braking System (ABS) available on later models and options.
Traction Control:
ASC (Automatic Stability Control) not standard on these model years.
Passive Features
Airbags:
Driver airbag became optional/standard on later models within the E24 lifecycle. Passenger airbag not common.
Seatbelts:
3-point seatbelts with retractors, potentially rear shoulder belts on later models.
Structural Integrity:
Reinforced passenger cell, crumple zones, side impact beams.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player with optional premium sound systems (e.g., Nakamichi).
Climate Control:
Manual or automatic climate control systems, depending on trim and year.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Telematics:
No integrated connectivity or telematics systems as understood today.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles or annually, depending on driving conditions.
Transmission Fluid Change:
Manual: Every 30,000-50,000 miles. Automatic: Every 30,000-40,000 miles, or as per manual.
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Spark Plugs:
Typically every 20,000-30,000 miles for the era's technology.
Fluid Specifications
Engine Oil:
Refer to manual, but typically SAE 15W-40 or 10W-40 for moderate climates, API SG or higher.
Transmission Fluid Manual:
GL-4 or GL-5 Gear Oil, specific viscosity dependent on ambient temperature (e.g., 75W-90).
Transmission Fluid Automatic:
Dexron II or equivalent ATF fluid.
Brake Fluid:
DOT 3 or DOT 4.
Coolant:
BMW Blue or Green ethylene glycol-based antifreeze, mixed 50/50 with distilled water.
Known Issues
Fuel Lines:
Degradation of rubber fuel lines and injector seals over time.
Cooling System:
Water pump failure, radiator leaks, thermostat sticking.
Suspension Bushings:
Wear and tear on rubber suspension bushings leading to degraded handling.
Electrical Connectors:
Corrosion or degradation of electrical connectors, especially in humid climates.
Idle Control:
Issues with idle control valves and associated vacuum lines on some models.
📚 Vehicle History
Brand Heritage
Brand History:
BMW has a long-standing reputation for performance, luxury, and engineering excellence.
Model Evolution
E24 Launch:
The E24 replaced the E9 coupe and was BMW's flagship coupe for over a decade.
Facelifts:
The E24 received a significant facelift in 1982 (for the 1983 model year onwards), featuring a revised front end with larger kidney grilles and a different bonnet line.
M Model Introduction:
The M635CSi (or M6 in North America) was introduced to offer enhanced performance and racing pedigree.
Production
Production Years Covered By Manual:
1983, 1984, 1985, 1986, 1987, 1988, 1989
Manufacturing Location:
Mainly Dingolfing, Germany.
🏆 Awards & Recognition
Recognitions
Car And Driver Award:
Often listed on Car and Driver's Ten Best lists during its production run.
Ratings
Classic Car Status:
Highly regarded as a modern classic and a desirable collectible BMW.
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