BMW 6 Series 633csi & 635csi M6 E24 Complete Workshop Service Repair Manual 1983 1984 1985 1986 1987 1988 1989
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🏷️ Basic Information Identification Make: BMW Model: 6 Series Chassis Code: E24 Specific Models Covered: 633CSi, 635CSi, M6 Generation Generation Name: First Generation E24 Production Span Of Generation: 1976-1989 Codes Manual Product Code: Not specified in product information, but typical for aftermarket manuals. 👋 Introduction Market Position Segment: Luxury Grand Tourer (GT) Target Audience: Performance-oriented luxury car buyers, enthusiasts, and independent repair shops Competitive Analysis Key Competitors: Mercedes-Benz SEC Coupe, Porsche 928, Jaguar XJ-S Key Features Of Vehicle Styling: Iconic Giugiaro design, long hood, shark-nose front end, pillarless coupe profile Driving Dynamics: Renowned BMW handling, rear-wheel drive, sophisticated suspension Key Features Of Manual Benefit To Owner: Save significant money on repairs and maintenance by performing DIY services. Usability: Easy-to-follow step-by-step instructions and clear illustrations. Delivery: Instant email delivery after payment. Satisfaction: Customer Satisfaction Guaranteed. 📋 Manual Details Coverage Areas Overall Coverage: Complete service and repair procedures for all models and sub-variants Engine Coverage: All engines associated with the 633CSi, 635CSi, and M6 models Transmission Coverage: All transmission types including manual and automatic Trim Level Coverage: All trim levels offered for the 633CSi, 635CSi, and M6 Page Count Estimated Page Count: Likely 1000+ pages, typical for comprehensive workshop manuals of this era. Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF compatible) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing components, lubrication system Engine Electrical: Ignition system, starting system, charging system, engine control unit (ECU) and sensors, fuel injection system Fuel System: Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator Cooling System: Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications Exhaust System: Exhaust manifolds, catalytic converter, mufflers, exhaust pipes Transmission Manual: Clutch system, gearbox overhaul, shift linkage, transmission fluid specifications Transmission Automatic: Automatic gearbox overhaul, torque converter, transmission fluid, electronic controls Drivetrain: Driveshafts, universal joints, differential, axle shafts Suspension Front: MacPherson struts, control arms, bushings, springs, shock absorbers, wheel bearings Suspension Rear: Independent rear suspension, trailing arms, bushings, springs, shock absorbers, sway bars Steering System: Power steering pump, steering rack, steering column, steering wheel, linkages Braking System: Disc brakes (front and rear), brake calipers, brake pads, brake rotors, master cylinder, brake fluid, ABS system (if equipped) Electrical System General: Battery, starter, alternator, fuses, relays, wiring diagrams, lighting system Body And Chassis: Body panel removal and installation, chassis components, rust repair guidance Interior: Seat removal, dashboard disassembly, trim panels, HVAC controls HVAC System: Air conditioning system, heating system, blower motor, controls, refrigerant types Body Electrical: Power windows, power locks, mirrors, wiper system, horn Procedures Included Maintenance: Routine maintenance checks, fluid changes, filter replacements, tune-ups Troubleshooting: Diagnostic procedures, fault finding, common problems and solutions Repair: Step-by-step instructions for component replacement and repair Rebuilding: Complete engine and transmission rebuild procedures Installation: Installation procedures for various components and accessories Adjustment: Adjustments for valves, brakes, clutch, ignition timing Torque Specifications: Crucial torque values for all fasteners and critical components Technical Depth Depth: Comprehensive, from basic maintenance to complete overhaul and diagnostics 📊 Manual Specifications File Format Compatibility: Works on All PC & MAC Computers, tablets, mobile phones. Requires Adobe Reader. Print Quality Quality: High quality, with step-by-step instructions & pictures on all areas. Binding Type Binding: Digital Download - printable by user Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Model 633Csi: BMW M30B32 - 3.2L Inline-6 SOHC Model 635Csi: BMW M30B34 - 3.4L Inline-6 SOHC Model M6: BMW S38B35 - 3.5L Inline-6 DOHC (24 valves) Performance 633Csi Horsepower: Approx. 197 hp @ 5500 rpm 633Csi Torque: Approx. 213 lb-ft @ 3500 rpm 635Csi Horsepower: Approx. 218 hp @ 5200 rpm (Euro Spec), 182 hp (US Spec) 635Csi Torque: Approx. 229 lb-ft @ 4000 rpm (Euro Spec), 219 lb-ft (US Spec) M6 Horsepower: Approx. 256 hp @ 6500 rpm (Euro Spec), 245 hp (US Spec) M6 Torque: Approx. 243 lb-ft @ 5000 rpm (Euro Spec), 230 lb-ft (US Spec) Fuel System Injection Type: Bosch L-Jetronic (633CSi), Bosch Motronic (635CSi, M6) Fuel Type: Unleaded gasoline (Premium Recommended) Engine Codes M30B32 Code: 3.2 Liter Inline-6 M30B34 Code: 3.4 Liter Inline-6 S38B35 Code: 3.5 Liter Inline-6 DOHC 🔧 Transmission Standard Standard Transmission Type: 4-speed or 5-speed manual (Getrag) Optional Optional Transmission Type: ZF 4HP22 4-speed automatic Features Manual Gear Ratios: Specific ratios available in the manual for each transmission model. Automatic Features: Sport mode selector on some models 📐 Dimensions Exterior Length: Approx. 4750-4785 mm (187.0-188.4 in) Width: Approx. 1720-1735 mm (67.7-68.3 in) Height: Approx. 1350-1380 mm (53.1-54.3 in) Wheelbase: Approx. 2775 mm (109.3 in) Weights Curb Weight: Approx. 1500-1650 kg (3300-3640 lbs), varies by model and equipment. 🛡️ Safety Features Ratings Crash Test Data: No specific government ratings from the era for this model are readily available, but build quality is considered very high. Active Features...
Specific ratios available in the manual for each transmission model.
Automatic Features:
Sport mode selector on some models
📐 Dimensions
Exterior
Length:
Approx. 4750-4785 mm (187.0-188.4 in)
Width:
Approx. 1720-1735 mm (67.7-68.3 in)
Height:
Approx. 1350-1380 mm (53.1-54.3 in)
Wheelbase:
Approx. 2775 mm (109.3 in)
Weights
Curb Weight:
Approx. 1500-1650 kg (3300-3640 lbs), varies by model and equipment.
🛡️ Safety Features
Ratings
Crash Test Data:
No specific government ratings from the era for this model are readily available, but build quality is considered very high.
Active Features
ABS:
Anti-lock Braking System (ABS) available on later models and options.
Traction Control:
ASC (Automatic Stability Control) not standard on these model years.
Passive Features
Airbags:
Driver airbag became optional/standard on later models within the E24 lifecycle. Passenger airbag not common.
Seatbelts:
3-point seatbelts with retractors, potentially rear shoulder belts on later models.
Structural Integrity:
Reinforced passenger cell, crumple zones, side impact beams.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player with optional premium sound systems (e.g., Nakamichi).
Climate Control:
Manual or automatic climate control systems, depending on trim and year.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Telematics:
No integrated connectivity or telematics systems as understood today.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles or annually, depending on driving conditions.
Transmission Fluid Change:
Manual: Every 30,000-50,000 miles. Automatic: Every 30,000-40,000 miles, or as per manual.
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Spark Plugs:
Typically every 20,000-30,000 miles for the era's technology.
Fluid Specifications
Engine Oil:
Refer to manual, but typically SAE 15W-40 or 10W-40 for moderate climates, API SG or higher.
Transmission Fluid Manual:
GL-4 or GL-5 Gear Oil, specific viscosity dependent on ambient temperature (e.g., 75W-90).
Transmission Fluid Automatic:
Dexron II or equivalent ATF fluid.
Brake Fluid:
DOT 3 or DOT 4.
Coolant:
BMW Blue or Green ethylene glycol-based antifreeze, mixed 50/50 with distilled water.
Known Issues
Fuel Lines:
Degradation of rubber fuel lines and injector seals over time.
Cooling System:
Water pump failure, radiator leaks, thermostat sticking.
Suspension Bushings:
Wear and tear on rubber suspension bushings leading to degraded handling.
Electrical Connectors:
Corrosion or degradation of electrical connectors, especially in humid climates.
Idle Control:
Issues with idle control valves and associated vacuum lines on some models.
📚 Vehicle History
Brand Heritage
Brand History:
BMW has a long-standing reputation for performance, luxury, and engineering excellence.
Model Evolution
E24 Launch:
The E24 replaced the E9 coupe and was BMW's flagship coupe for over a decade.
Facelifts:
The E24 received a significant facelift in 1982 (for the 1983 model year onwards), featuring a revised front end with larger kidney grilles and a different bonnet line.
M Model Introduction:
The M635CSi (or M6 in North America) was introduced to offer enhanced performance and racing pedigree.
Production
Production Years Covered By Manual:
1983, 1984, 1985, 1986, 1987, 1988, 1989
Manufacturing Location:
Mainly Dingolfing, Germany.
🏆 Awards & Recognition
Recognitions
Car And Driver Award:
Often listed on Car and Driver's Ten Best lists during its production run.
Ratings
Classic Car Status:
Highly regarded as a modern classic and a desirable collectible BMW.
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