BMW 7 Series 735i 1988-1994 Workshop Service Repair Manual
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Basic Information Identification Make: BMW Model: 7 Series Model Variant: 735i Generation Generation Code: E32 Codes Engine Code: M30B35 Introduction Market Position Market Segment: Luxury Sedan Target Audience: Owners seeking to maintain or repair their E32 735i, independent repair shops, DIY enthusiasts Competitive Analysis Competitors: Mercedes-Benz S-Class (W126/W140), Audi V8 Quattro, Lexus LS 400 (later models) Key Features Vehicle Platform: E32 chassis, representing a significant advancement in BMW's large sedan offering Manual Value Proposition: Provides comprehensive, accurate, and detailed information essential for maintaining and repairing the E32 735i, empowering users with factory-level knowledge. Manual Details Coverage Areas Model Years Covered: 1988, 1989, 1990, 1991, 1992, 1993, 1994 Page Count Page Count: 980 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Manual Coverage Systems Covered Engine: Comprehensive engine repair, diagnostics, and overhaul procedures Fuel System: Fuel injection system (Bosch Motronic), fuel pump, injectors, pressure regulator, fuel lines Cooling System: Radiator, thermostat, water pump, hoses, coolant specifications Ignition System: Spark plugs, ignition coils, distributor (if applicable), ignition timing Exhaust System: Exhaust manifold, catalytic converter, mufflers, O2 sensors Transmission: Automatic transmission (e.g., ZF 4HP22) repair, adjustments, fluid service Drivetrain: Driveshaft, differential, axle shafts Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment Steering: Power steering system, steering gear, tie rods, steering column Brakes: Disc brakes (front and rear), ABS system, brake fluid specifications, pad/rotor replacement Electrical System: Battery, alternator, starter, wiring diagrams, lighting system, fuses, relays Climate Control: HVAC system, A/C compressor, evaporator, heater core, climate control module Body And Interior: Body panels, doors, windows, locks, seats, trim, convertible top (if applicable) Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) explanation (where applicable) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Repair: Detailed step-by-step repair procedures for all major components Disassembly Assembly: Complete disassembly and assembly instructions for components Adjustments: Precise adjustment procedures for various systems (e.g., idle speed, brake adjustment) Troubleshooting: Systematic troubleshooting charts and symptom-based diagnostics Installation: Instructions for installing new or replacement parts Technical Depth Depth: Comprehensive, from basic maintenance to in-depth engine and transmission overhauls Detail Level: Detailed step-by-step explanations, pictorial diagrams, exploded views, and schematics Special Tools: Identification and usage of required special service tools Specifications: Inclusion of service data, tightening torques, wear limits, and performance specifications Manual Specifications File Format File Format: PDF Print Quality Printability: Printable pages Resolution: High-quality scan for clear text and images Binding Type Binding Type: Digital (Instant Download) Paper Type Paper Type: N/A (Digital Format) Compatibility Operating Systems: Windows, Mac, Linux OS Required Software: Adobe Reader Engine Specifications Primary Engine Engine Name: M30B35 Engine Type: 3.5L Inline-6 SOHC Bore X Stroke: 92 mm x 86 mm Compression Ratio: 8.0:1 or 8.5:1 (depending on market/year) Performance Horsepower: Approx. 208 hp (155 kW) @ 5700 rpm (DIN) Torque: Approx. 224 lb-ft (304 Nm) @ 4000 rpm (DIN) Fuel System Fuel Delivery: Bosch Motronic electronic fuel injection (EFI) Fuel Type: Unleaded gasoline (91 AKI or higher recommended) Lubrication Oil Capacity: Approx. 6.5 liters (6.9 US quarts) with filter Oil Specification: API SG or BMW Longlife-98 specification (e.g., 5W-30, 10W-40 depending on climate) Transmission Standard Transmission Type Standard: 4-speed Automatic (ZF 4HP22) Optional Transmission Type Optional: 5-speed Manual (Getrag 265/5) Features Transmission Fluid Type: Dexron II (or equivalent specification) Transmission Fluid Capacity: Approx. 8.0 liters (8.5 US quarts) for automatic transmission Dimensions Exterior Length: 5024 mm (197.8 in) Width: 1800 mm (70.9 in) Height: 1400 mm (55.1 in) Weights Curb Weight: Approx. 1700-1800 kg (3748-3968 lbs) Gross Vehicle Weight Rating: Approx. 2300 kg (5070 lbs) Wheels Tires Wheel Bolt Pattern: 5x120 mm Standard Tire Size: 205/65R15 or 225/60R15 Optional Wheel Size: 16-inch alloy wheels Safety Features Ratings Crash Test Information: Contemporary safety standards for its era, with advanced features for the time. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional ASC (Automatic Stability Control) available on some models Passive Features Airbags: Driver airbag standard from around 1990 onwards; passenger airbag optional/standard on later models Seatbelts: Front and rear seat belts, with pre-tensioners for front occupants Technology Features Infotainment Audio System: Premium Hi-Fi systems available, with cassette player and radio tuner. Climate Control: Automatic climate control with dual-zone functionality available. Driver Assistance Cruise Control: Standard cruise control system. Connectivity Telecommunication: Optional integrated cellular telephone available on some models. Maintenance Service Intervals Oil Change Interval: Every 10,000-15,000 km (6,000-9,000 miles) or annually, as per service indicator. Transmission Fluid Change: Every 60,000-80,000 km (37,000-50,000 miles) Coolant Change: Every 2-3 years or as specified by BMW Spark Plug Replacement: Approx. every 50,000-60,000 km (30,000-37,000 miles) for standard plugs. Fluid Specifications Brake Fluid Type: DOT 4 Power Steering Fluid: ATF Dexron II (or equivalent) Known Issues Common Issues: Cooling system leaks (hose failures, radiator), VANOS unit issues (on later M30 variants, less common on early 735i), SRS warning...
Owners seeking to maintain or repair their E32 735i, independent repair shops, DIY enthusiasts
Competitive Analysis
Competitors:
Mercedes-Benz S-Class (W126/W140), Audi V8 Quattro, Lexus LS 400 (later models)
Key Features
Vehicle Platform:
E32 chassis, representing a significant advancement in BMW's large sedan offering
Manual Value Proposition:
Provides comprehensive, accurate, and detailed information essential for maintaining and repairing the E32 735i, empowering users with factory-level knowledge.
Manual Details
Coverage Areas
Model Years Covered:
1988, 1989, 1990, 1991, 1992, 1993, 1994
Page Count
Page Count:
980
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Manual Coverage
Systems Covered
Engine:
Comprehensive engine repair, diagnostics, and overhaul procedures
Detailed step-by-step repair procedures for all major components
Disassembly Assembly:
Complete disassembly and assembly instructions for components
Adjustments:
Precise adjustment procedures for various systems (e.g., idle speed, brake adjustment)
Troubleshooting:
Systematic troubleshooting charts and symptom-based diagnostics
Installation:
Instructions for installing new or replacement parts
Technical Depth
Depth:
Comprehensive, from basic maintenance to in-depth engine and transmission overhauls
Detail Level:
Detailed step-by-step explanations, pictorial diagrams, exploded views, and schematics
Special Tools:
Identification and usage of required special service tools
Specifications:
Inclusion of service data, tightening torques, wear limits, and performance specifications
Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable pages
Resolution:
High-quality scan for clear text and images
Binding Type
Binding Type:
Digital (Instant Download)
Paper Type
Paper Type:
N/A (Digital Format)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Required Software:
Adobe Reader
Engine Specifications
Primary Engine
Engine Name:
M30B35
Engine Type:
3.5L Inline-6 SOHC
Bore X Stroke:
92 mm x 86 mm
Compression Ratio:
8.0:1 or 8.5:1 (depending on market/year)
Performance
Horsepower:
Approx. 208 hp (155 kW) @ 5700 rpm (DIN)
Torque:
Approx. 224 lb-ft (304 Nm) @ 4000 rpm (DIN)
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI)
Fuel Type:
Unleaded gasoline (91 AKI or higher recommended)
Lubrication
Oil Capacity:
Approx. 6.5 liters (6.9 US quarts) with filter
Oil Specification:
API SG or BMW Longlife-98 specification (e.g., 5W-30, 10W-40 depending on climate)
Transmission
Standard
Transmission Type Standard:
4-speed Automatic (ZF 4HP22)
Optional
Transmission Type Optional:
5-speed Manual (Getrag 265/5)
Features
Transmission Fluid Type:
Dexron II (or equivalent specification)
Transmission Fluid Capacity:
Approx. 8.0 liters (8.5 US quarts) for automatic transmission
Dimensions
Exterior
Length:
5024 mm (197.8 in)
Width:
1800 mm (70.9 in)
Height:
1400 mm (55.1 in)
Weights
Curb Weight:
Approx. 1700-1800 kg (3748-3968 lbs)
Gross Vehicle Weight Rating:
Approx. 2300 kg (5070 lbs)
Wheels Tires
Wheel Bolt Pattern:
5x120 mm
Standard Tire Size:
205/65R15 or 225/60R15
Optional Wheel Size:
16-inch alloy wheels
Safety Features
Ratings
Crash Test Information:
Contemporary safety standards for its era, with advanced features for the time.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional ASC (Automatic Stability Control) available on some models
Passive Features
Airbags:
Driver airbag standard from around 1990 onwards; passenger airbag optional/standard on later models
Seatbelts:
Front and rear seat belts, with pre-tensioners for front occupants
Technology Features
Infotainment
Audio System:
Premium Hi-Fi systems available, with cassette player and radio tuner.
Climate Control:
Automatic climate control with dual-zone functionality available.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Telecommunication:
Optional integrated cellular telephone available on some models.
Maintenance
Service Intervals
Oil Change Interval:
Every 10,000-15,000 km (6,000-9,000 miles) or annually, as per service indicator.
Transmission Fluid Change:
Every 60,000-80,000 km (37,000-50,000 miles)
Coolant Change:
Every 2-3 years or as specified by BMW
Spark Plug Replacement:
Approx. every 50,000-60,000 km (30,000-37,000 miles) for standard plugs.
Fluid Specifications
Brake Fluid Type:
DOT 4
Power Steering Fluid:
ATF Dexron II (or equivalent)
Known Issues
Common Issues:
Cooling system leaks (hose failures, radiator), VANOS unit issues (on later M30 variants, less common on early 735i), SRS warning light, window regulator failures, ABS sensor faults, rear main seal leaks, fuel pump relay issues.
Preventative Maintenance:
Regular inspection and replacement of cooling system components, checking electrical connections, and ensuring proper fluid levels are crucial.
Vehicle History
Brand Heritage
Brand Legacy:
BMW's reputation for engineering excellence, performance, and luxury motoring
Model Evolution
E32 Introduction:
Introduced in 1986 as the successor to the E23 7 Series, setting new benchmarks in luxury, technology, and driving dynamics.
E32 Facelift:
Facelifted in 1992 with minor styling updates and technological enhancements.
Production
Production Period:
1986-1994
Manufacturing Locations:
Mainly Dingolfing, Germany
Awards & Recognition
Recognitions
Industry Recognition:
Consistently praised for its luxury, comfort, advanced technology for its era, and robust build quality, solidifying BMW's position in the luxury segment.
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