🏷️ Basic Information Identification Make: BMW Model: 740i / 740iL Year: 1991 Codes Chassis Code: E32 👋 Introduction Market Position Vehicle Segment: Full-size Luxury Sedan Brand Perception: BMW's flagship model, known for performance, luxury, and advanced engineering for its era. Competitive Analysis Key Competitors: Mercedes-Benz S-Class (W140), Audi V8 quattro, Lexus LS 400. Key Features Engine Technology: Introduction of the M60 V8 engine, a significant technological leap for BMW's larger sedans. Body Styles: Available in standard wheelbase (740i) and long wheelbase (740iL) for enhanced rear passenger space. Technological Advancements: Early adoption of advanced electronics, including CAN bus architecture, integrated diagnostics, and sophisticated climate control. 📋 Manual Details Coverage Areas Manual Type: Full Service and Repair Manual Language: English Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Management: Detailed diagnosis and repair of DME (Digital Motor Electronics), sensors, actuators, fuel injection, ignition timing. Engine Mechanical: Complete overhaul procedures for the M60B40 V8 engine, including cylinder head, block, crankshaft, pistons, connecting rods, timing chain, and lubrication system. Transmission: Repair and overhaul of the 4HP22EH automatic transmission, including valve body, torque converter, clutch packs, and electronic control. Suspension: Front and rear suspension components, including struts, shocks, control arms, bushings, springs, and self-leveling rear suspension (SLS). Brakes: Front and rear brake systems, including ABS (Anti-lock Braking System), calipers, rotors, pads, brake lines, and hydraulic control unit. Electrical System: Comprehensive wiring diagrams, component location, troubleshooting of lighting, power windows, mirrors, locks, climate control, instrument cluster, and battery management. Body And Interior: Panel replacement, door mechanisms, interior trim removal and installation, seat adjustments, sunroof operation. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flushes, drive belt inspection and replacement. Diagnostic Procedures: Troubleshooting common drivability issues, electrical faults, and component failures using diagnostic codes and systematic checks. Component Rebuild: Detailed step-by-step instructions for rebuilding the engine, transmission, and major mechanical assemblies. Alignment And Suspension Adjustment: Specifications and procedures for wheel alignment and adjustment of suspension components. Climate Control Repair: Diagnosis and repair of HVAC system, including compressor, evaporator, condenser, blower motor, and refrigerant handling. Technical Depth Depth Of Coverage: Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and component-level repair. 📊 Manual Specifications File Format File Type: Likely PDF, optimized for digital viewing and printing. Searchability: Text-searchable, allowing quick access to specific topics and components. Print Quality Image Resolution: High-resolution diagrams and illustrations for clarity. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: M60B40 Engine Type: 4.0L (3982 cc) Naturally Aspirated V8 Bore X Stroke: 89 mm x 79 mm Compression Ratio: 10.0:1 Performance Horsepower: 282 hp @ 5800 rpm Torque: 295 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Multi-point fuel injection (Bosch Motronic M3.3) Fuel Type: Unleaded Premium (91 octane recommended) Engine Components Block Material: Aluminum Cylinder Head Material: Aluminum Valvetrain: Dual Overhead Camshafts (DOHC), 4 valves per cylinder Timing Drive: Timing Chain (dual row for critical components) 🔧 Transmission Standard Transmission Type: 4-speed Automatic (ZF 4HP22EH) Optional Optional Transmission: None offered for 740i/740iL in 1991. Features Shift Modes: Standard/Sport (S/M) mode selection for altered shift points. Transmission Fluid Type: BMW ATF LT-2 (or equivalent like Dexron II-E) Fluid Capacity Transmission Fluid Capacity: Approximately 8.0 liters (dry fill) 📐 Dimensions Exterior Length 740I: 5024 mm (197.8 inches) Length 740Il: 5124 mm (201.7 inches) Wheelbase 740I: 2945 mm (115.9 inches) Wheelbase 740Il: 3070 mm (120.9 inches) Width: 1800 mm (70.9 inches) Height: 1410 mm (55.5 inches) Weights Curb Weight 740I: Approx. 1850 kg (4079 lbs) Curb Weight 740Il: Approx. 1900 kg (4189 lbs) Cargo Trunk Volume: Approx. 500 liters (17.6 cu ft) 🛡️ Safety Features Ratings Crash Test Data: Limited official NHTSA/IIHS data for this specific model year; focus on structural integrity and passive safety systems of the era. Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Optional ASC (Automatic Stability Control) available on some models. Passive Features Airbags: Driver's side airbag standard; passenger airbag optional or phased in during the model year. Seatbelts: Three-point seatbelts with pretensioners for front occupants. Structural Reinforcement: Reinforced chassis, safety cell construction, and impact-absorbing crumple zones. 💡 Technology Features Infotainment Audio System: Factory premium sound system, potentially with CD changer option and cassette player. Climate Control: Automatic dual-zone climate control with recirculation and air filtration. Driver Assistance Cruise Control: Standard electronic cruise control. Parking Assistance: Rear parking sensors ('Park Distance Control') were an optional feature. Connectivity Telecommunications: Optional integrated car phone (cellular). Convenience Features Memory Seats: Power adjustable front seats with memory function for driver's seat and mirrors. Sunroof: Power glass sunroof with tilt and slide function. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 - 10,000 miles or 12 months, depending on driving conditions. Refer to manual for specific conditions. Transmission...
BMW's flagship model, known for performance, luxury, and advanced engineering for its era.
Competitive Analysis
Key Competitors:
Mercedes-Benz S-Class (W140), Audi V8 quattro, Lexus LS 400.
Key Features
Engine Technology:
Introduction of the M60 V8 engine, a significant technological leap for BMW's larger sedans.
Body Styles:
Available in standard wheelbase (740i) and long wheelbase (740iL) for enhanced rear passenger space.
Technological Advancements:
Early adoption of advanced electronics, including CAN bus architecture, integrated diagnostics, and sophisticated climate control.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service and Repair Manual
Language:
English
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed diagnosis and repair of DME (Digital Motor Electronics), sensors, actuators, fuel injection, ignition timing.
Engine Mechanical:
Complete overhaul procedures for the M60B40 V8 engine, including cylinder head, block, crankshaft, pistons, connecting rods, timing chain, and lubrication system.
Transmission:
Repair and overhaul of the 4HP22EH automatic transmission, including valve body, torque converter, clutch packs, and electronic control.
Suspension:
Front and rear suspension components, including struts, shocks, control arms, bushings, springs, and self-leveling rear suspension (SLS).
Brakes:
Front and rear brake systems, including ABS (Anti-lock Braking System), calipers, rotors, pads, brake lines, and hydraulic control unit.
Electrical System:
Comprehensive wiring diagrams, component location, troubleshooting of lighting, power windows, mirrors, locks, climate control, instrument cluster, and battery management.
Body And Interior:
Panel replacement, door mechanisms, interior trim removal and installation, seat adjustments, sunroof operation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushes, drive belt inspection and replacement.
Diagnostic Procedures:
Troubleshooting common drivability issues, electrical faults, and component failures using diagnostic codes and systematic checks.
Component Rebuild:
Detailed step-by-step instructions for rebuilding the engine, transmission, and major mechanical assemblies.
Alignment And Suspension Adjustment:
Specifications and procedures for wheel alignment and adjustment of suspension components.
Climate Control Repair:
Diagnosis and repair of HVAC system, including compressor, evaporator, condenser, blower motor, and refrigerant handling.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and component-level repair.
📊 Manual Specifications
File Format
File Type:
Likely PDF, optimized for digital viewing and printing.
Searchability:
Text-searchable, allowing quick access to specific topics and components.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations for clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M60B40
Engine Type:
4.0L (3982 cc) Naturally Aspirated V8
Bore X Stroke:
89 mm x 79 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
282 hp @ 5800 rpm
Torque:
295 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (Bosch Motronic M3.3)
Fuel Type:
Unleaded Premium (91 octane recommended)
Engine Components
Block Material:
Aluminum
Cylinder Head Material:
Aluminum
Valvetrain:
Dual Overhead Camshafts (DOHC), 4 valves per cylinder
Timing Drive:
Timing Chain (dual row for critical components)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (ZF 4HP22EH)
Optional
Optional Transmission:
None offered for 740i/740iL in 1991.
Features
Shift Modes:
Standard/Sport (S/M) mode selection for altered shift points.
Transmission Fluid Type:
BMW ATF LT-2 (or equivalent like Dexron II-E)
Fluid Capacity
Transmission Fluid Capacity:
Approximately 8.0 liters (dry fill)
📐 Dimensions
Exterior
Length 740I:
5024 mm (197.8 inches)
Length 740Il:
5124 mm (201.7 inches)
Wheelbase 740I:
2945 mm (115.9 inches)
Wheelbase 740Il:
3070 mm (120.9 inches)
Width:
1800 mm (70.9 inches)
Height:
1410 mm (55.5 inches)
Weights
Curb Weight 740I:
Approx. 1850 kg (4079 lbs)
Curb Weight 740Il:
Approx. 1900 kg (4189 lbs)
Cargo
Trunk Volume:
Approx. 500 liters (17.6 cu ft)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official NHTSA/IIHS data for this specific model year; focus on structural integrity and passive safety systems of the era.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Optional ASC (Automatic Stability Control) available on some models.
Passive Features
Airbags:
Driver's side airbag standard; passenger airbag optional or phased in during the model year.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
Structural Reinforcement:
Reinforced chassis, safety cell construction, and impact-absorbing crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory premium sound system, potentially with CD changer option and cassette player.
Climate Control:
Automatic dual-zone climate control with recirculation and air filtration.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assistance:
Rear parking sensors ('Park Distance Control') were an optional feature.
Connectivity
Telecommunications:
Optional integrated car phone (cellular).
Convenience Features
Memory Seats:
Power adjustable front seats with memory function for driver's seat and mirrors.
Sunroof:
Power glass sunroof with tilt and slide function.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or 12 months, depending on driving conditions. Refer to manual for specific conditions.
Transmission Fluid Service:
Recommended every 50,000 - 60,000 miles, though often considered 'lifetime' by older standards. Manual will specify.
Coolant Flush Interval:
Every 2-3 years or 30,000-50,000 miles.
Spark Plug Replacement:
Around 60,000 miles (depending on plug type, likely copper or platinum for this era).
Fluid Specifications
Engine Oil Specification:
BMW High Performance Synthetic SAE 5W-30 or 5W-40 (refer to manual for exact spec, e.g., BMW LL-98 spec development).
Coolant Specification:
BMW Blue Ethylene Glycol based coolant (or equivalent).
Brake Fluid Specification:
DOT 3 or DOT 4.
Known Issues
Head Gasket Leaks:
While the M60 is robust, early signs of coolant leaks or oil in coolant can indicate head gasket issues.
Oil Pan Gasket Leaks:
Common due to age and material degradation, leading to drips.
ABS Module Failure:
The ABS control module can be prone to failure over time, affecting braking performance.
Window Regulator Failure:
Power window mechanisms can fail due to wear on motors and cables.
Evaporator Core Leaks:
Common issue for HVAC systems, causing coolant loss and often requiring dashboard removal for replacement.
Self Leveling Suspension Failure:
The SLS system (on rear) can develop leaks in the accumulators or pump, leading to a sagging rear end.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long-standing reputation for producing driver-focused luxury vehicles with performance engineering.
Model Evolution
E32 Generation:
The E32 generation (1986-1994) marked a significant step forward in BMW's luxury sedan offerings, introducing V8 engines and advanced technology.
740I Introduction:
The 740i and 740iL models, powered by the new M60 V8, were introduced to offer a more powerful and refined alternative to the previous 735i.
Production
Production Period:
The E32 generation was produced from 1986 to 1994. The 740i/740iL variants were introduced in the early 1990s.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
While specific awards for the 1991 740i are not widely publicized, the E32 generation was generally praised by automotive press for its engineering and luxury.
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