BMW 1989-1999 8-Series (E31) 840Ci 850i 850Ci 850CSi M8 Workshop Repair & Service Manual # QUALITY
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🏷️ Basic Information Identification Make: BMW Model: 8-Series Chassis Code: E31 Production Years Covered: 1989-1999 Variant Models Covered: 840Ci, 850i, 850Ci, 850CSi, M8 👋 Introduction Market Position Market Position: The BMW 8-Series (E31) was positioned as a luxurious, high-performance grand tourer, competing with marques like Mercedes-Benz (SL-Class) and Jaguar (XJS). This manual caters to enthusiasts and professionals seeking to maintain and repair these complex vehicles. Competitive Analysis Competitive Analysis: The E31 8-Series represented BMW's flagship coupe of its era, offering advanced technology and a powerful V8 and V12 engine lineup. This manual is essential for anyone working on such a sophisticated and relatively rare vehicle. Key Features Key Features: Comprehensive coverage, high page count, detailed procedures, digital format for immediate access, broad OS compatibility, and a focus on accurate technical data for all E31 variants. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive service, maintenance, and troubleshooting for all E31 8-Series models (840Ci, 850i, 850Ci, 850CSi, M8) from 1989-1999, covering all engines, trims, and transmissions. All Models Engines Trims Transmissions: Yes, explicitly states coverage for all models, engines, trims, and transmission types within the 1989-1999 8-Series (E31) range. Page Count Page Count: 980 Manual Type Manual Type: Workshop Repair & Service Manual Language Language: English Format Format: PDF, ZIP 📖 Manual Coverage Systems Covered Engine Systems: Crankshaft, Transmission/Balancer, Engine Lubrication and Cooling, Ignition System, Engine Removal and Installation, Crankcase/Piston/Cylinder, Engine Combustion System, Fuel Injection System, Cylinder Head/Valves Drivetrain Systems: Gearbox & Clutch, Transmission System, Rear Wheel System Chassis Suspension Steering: Wheels & Tyres, Suspension, Front Wheel and Steering System, Chassis Braking Electrical Lighting: Braking System, Electrical System, Lights/Meters/Switches, Battery/Charging System, Alternator/Starter Clutch Body Exhaust: Frame/Body Panels/Exhaust System, Fenders and Exhaust Pipe, Body & Fixtures Fuel System Details: Engine Fuel System, Fuel injection system covering components, operation, diagnosis, and repair. Cooling System Details: Cooling system and Engine Lubrication and Cooling, covering radiator, coolant flow, water pump, thermostat, oil pump, oil cooler, and lubrication passages. Ignition System Details: Ignition System, covering spark plugs, coils, distributors (if applicable), and ignition control modules. Electrical System Details: Electrical System, Battery/Charging System, Alternator/Starter Clutch, Lights/Meters/Switches, covering power generation, distribution, lighting, instrumentation, and switches. Body And Interior: Frame/Body Panels/Exhaust System, Fenders and Exhaust Pipe, Body & Fixtures, covering structural components, body panels, doors, trim, and exhaust system repair. Procedures Included Maintenance Procedures: Periodic checks & Adjustments, Maintenance, General vehicle maintenance & mechanical information Repair Procedures: Disassembling, Inspecting, Assembling instructions for specific components and systems, Problematic technical solutions Troubleshooting Diagnostics: Troubleshooting, Fault code diagnostics Service Light Reset: Includes procedures for resetting service interval indicators. Fault Code Diagnostics: Detailed information on fault code diagnostics for engine, transmission, and other electronic control units. Engine Rebuild Procedures: Covers Engine Removal and Installation, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Engine Combustion System, implying procedures suitable for complete engine overhauls. Transmission Repair: Detailed procedures for Gearbox & Clutch and Transmission System, covering both manual and automatic transmissions. Technical Depth Technical Depth: Complete step-by-step instruction, diagrams, illustration, and specifications to repair and troubleshoot all aspects of the vehicle. Includes specific torque settings, re-setting of service light indicators, fluid levels & grades, service intervals, and general mechanical information. Wiring Diagrams Coverage: Includes comprehensive wiring diagrams essential for diagnosing and repairing electrical faults across all vehicle systems. Specifications Coverage: Provides detailed technical data, including torque specifications, fluid capacities and grades, electrical component data, and engine/transmission specific measurements. Torque Settings: Includes specific torque settings for various fasteners and components, crucial for correct assembly. Fluid Levels Grades: Specifies correct fluid levels and grades for all automotive fluids. 📊 Manual Specifications File Format File Format Details: PDF, ZIP. Downloadable, easily installable, readable, and printable. Compatible with Windows (95/98/ME/XP/vista/7/8), Linux, and MAC operating systems. No activation codes, encryptions, or passwords. Searchable Text: Implied by PDF format, allowing for text searching of technical information. Print Quality Print Quality: High quality, ensuring clarity of diagrams and text for ease of use in a workshop environment. Binding Type Binding Type: N/A (Digital format, print-on-demand capability implied) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine 840Ci Engine: M60B40 V8, 4.0L (3982 cc), 32-valve, DOHC. Horsepower: 282 hp (210 kW) at 5800 rpm. Torque: 400 Nm (295 lb-ft) at 4500 rpm. 850I 850Ci Engine: M70B50 V12, 5.0L (4988 cc), 24-valve, SOHC. Horsepower: 296 hp (221 kW) at 5200 rpm. Torque: 470 Nm (347 lb-ft) at 3900 rpm. 850Csi Engine: S70B56 V12, 5.6L (5576 cc), 48-valve, DOHC. Horsepower: 375 hp (280 kW) at 5300 rpm. Torque: 550 Nm (406 lb-ft) at 4100 rpm. M8 Engine: S70/2 V12, 6.1L (6064 cc), 48-valve, DOHC (based on McLaren F1 engine). Horsepower: 550 hp (410 kW). Torque: 650 Nm (479 lb-ft). Fuel System Fuel System: Bosch Motronic engine management system (specific version varies by engine), multi-point fuel injection. 🔧 Transmission Standard 840Ci Transmission: 4-speed automatic (optional 5-speed manual for...
The BMW 8-Series (E31) was positioned as a luxurious, high-performance grand tourer, competing with marques like Mercedes-Benz (SL-Class) and Jaguar (XJS). This manual caters to enthusiasts and professionals seeking to maintain and repair these complex vehicles.
Competitive Analysis
Competitive Analysis:
The E31 8-Series represented BMW's flagship coupe of its era, offering advanced technology and a powerful V8 and V12 engine lineup. This manual is essential for anyone working on such a sophisticated and relatively rare vehicle.
Key Features
Key Features:
Comprehensive coverage, high page count, detailed procedures, digital format for immediate access, broad OS compatibility, and a focus on accurate technical data for all E31 variants.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive service, maintenance, and troubleshooting for all E31 8-Series models (840Ci, 850i, 850Ci, 850CSi, M8) from 1989-1999, covering all engines, trims, and transmissions.
All Models Engines Trims Transmissions:
Yes, explicitly states coverage for all models, engines, trims, and transmission types within the 1989-1999 8-Series (E31) range.
Frame/Body Panels/Exhaust System, Fenders and Exhaust Pipe, Body & Fixtures
Fuel System Details:
Engine Fuel System, Fuel injection system covering components, operation, diagnosis, and repair.
Cooling System Details:
Cooling system and Engine Lubrication and Cooling, covering radiator, coolant flow, water pump, thermostat, oil pump, oil cooler, and lubrication passages.
Ignition System Details:
Ignition System, covering spark plugs, coils, distributors (if applicable), and ignition control modules.
Electrical System Details:
Electrical System, Battery/Charging System, Alternator/Starter Clutch, Lights/Meters/Switches, covering power generation, distribution, lighting, instrumentation, and switches.
Body And Interior:
Frame/Body Panels/Exhaust System, Fenders and Exhaust Pipe, Body & Fixtures, covering structural components, body panels, doors, trim, and exhaust system repair.
Procedures Included
Maintenance Procedures:
Periodic checks & Adjustments, Maintenance, General vehicle maintenance & mechanical information
Repair Procedures:
Disassembling, Inspecting, Assembling instructions for specific components and systems, Problematic technical solutions
Troubleshooting Diagnostics:
Troubleshooting, Fault code diagnostics
Service Light Reset:
Includes procedures for resetting service interval indicators.
Fault Code Diagnostics:
Detailed information on fault code diagnostics for engine, transmission, and other electronic control units.
Engine Rebuild Procedures:
Covers Engine Removal and Installation, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Engine Combustion System, implying procedures suitable for complete engine overhauls.
Transmission Repair:
Detailed procedures for Gearbox & Clutch and Transmission System, covering both manual and automatic transmissions.
Technical Depth
Technical Depth:
Complete step-by-step instruction, diagrams, illustration, and specifications to repair and troubleshoot all aspects of the vehicle. Includes specific torque settings, re-setting of service light indicators, fluid levels & grades, service intervals, and general mechanical information.
Wiring Diagrams Coverage:
Includes comprehensive wiring diagrams essential for diagnosing and repairing electrical faults across all vehicle systems.
Specifications Coverage:
Provides detailed technical data, including torque specifications, fluid capacities and grades, electrical component data, and engine/transmission specific measurements.
Torque Settings:
Includes specific torque settings for various fasteners and components, crucial for correct assembly.
Fluid Levels Grades:
Specifies correct fluid levels and grades for all automotive fluids.
📊 Manual Specifications
File Format
File Format Details:
PDF, ZIP. Downloadable, easily installable, readable, and printable. Compatible with Windows (95/98/ME/XP/vista/7/8), Linux, and MAC operating systems. No activation codes, encryptions, or passwords.
Searchable Text:
Implied by PDF format, allowing for text searching of technical information.
Print Quality
Print Quality:
High quality, ensuring clarity of diagrams and text for ease of use in a workshop environment.
Binding Type
Binding Type:
N/A (Digital format, print-on-demand capability implied)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
840Ci Engine:
M60B40 V8, 4.0L (3982 cc), 32-valve, DOHC. Horsepower: 282 hp (210 kW) at 5800 rpm. Torque: 400 Nm (295 lb-ft) at 4500 rpm.
850I 850Ci Engine:
M70B50 V12, 5.0L (4988 cc), 24-valve, SOHC. Horsepower: 296 hp (221 kW) at 5200 rpm. Torque: 470 Nm (347 lb-ft) at 3900 rpm.
850Csi Engine:
S70B56 V12, 5.6L (5576 cc), 48-valve, DOHC. Horsepower: 375 hp (280 kW) at 5300 rpm. Torque: 550 Nm (406 lb-ft) at 4100 rpm.
M8 Engine:
S70/2 V12, 6.1L (6064 cc), 48-valve, DOHC (based on McLaren F1 engine). Horsepower: 550 hp (410 kW). Torque: 650 Nm (479 lb-ft).
Fuel System
Fuel System:
Bosch Motronic engine management system (specific version varies by engine), multi-point fuel injection.
🔧 Transmission
Standard
840Ci Transmission:
4-speed automatic (optional 5-speed manual for some markets/early models)
850I/850Ci Transmission:
4-speed automatic (common) or 6-speed manual transmission
850Csi Transmission:
6-speed manual transmission exclusively
Features
Transmission Features:
The manual covers both automatic and manual transmissions, including their repair, maintenance, and diagnostics. Specific fluid types and capacities for each transmission type are detailed.
📐 Dimensions
Exterior
Length:
Approx. 4780-4790 mm (188.2-188.6 in)
Width:
Approx. 1855-1858 mm (73.0-73.1 in)
Height:
Approx. 1370-1371 mm (53.9-54.0 in)
Weights
Curb Weight:
Approx. 1700-2000 kg (3748-4409 lbs) depending on model and equipment.
Wheelbase:
Approx. 2630 mm (103.5 in)
🛡️ Safety Features
Ratings
Safety Ratings:
While specific official crash test ratings from agencies like NHTSA or IIHS for the 1989-1999 period for this specific model are not readily available in public databases in the same way as modern vehicles, the E31 was engineered with advanced safety features for its time.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (ASC/ASC+T), Self-leveling suspension (optional).
Passive Features
Passive Safety Features:
Front airbags, Crumple zones, Reinforced safety cell, Seatbelt pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Early models feature a basic cassette/radio system, often with an optional CD player. Later models may have a multi-information display and a more integrated audio system. The manual covers the electrical components of these systems.
Driver Assistance
Driver Assistance Features:
Cruise control, electronic stability control (ASC/ASC+T), parking sensors (later models).
Connectivity
Connectivity Features:
Limited by era. Primarily focused on vehicle diagnostics and audio system integration. The manual details wiring for these systems.
🔧 Maintenance
Service Intervals
General Service Intervals:
The manual details BMW's Condition Based Service (CBS) or fixed interval servicing. Typically, oil changes every 10,000-15,000 miles (or as indicated by the car's service computer), with major services (spark plugs, filters, coolant) at intervals like 30,000-60,000 miles, depending on the component and driving conditions. The manual will provide precise intervals.
Fluid Specifications
Engine Oil Specification:
Typically SAE 5W-30 or 5W-40 synthetic oil meeting BMW Longlife-01 or LL-98 specifications (refer to manual for exact spec based on engine and year). Capacity: ~7.5L for V8, ~8.0L for V12.
Coolant Specification:
BMW Blue or Green antifreeze concentrate mixed with distilled water. Capacity: Approx. 10-12L. Specific type: G48.
Brake Fluid Specification:
DOT 4.
Transmission Fluid Automatic:
Specific ATF fluid (e.g., Dexron III or equivalent for early models, ZF Lifeguard Fluid 5 for later 5HP transmissions). Capacity: ~3.5-4.5L for drain/refill.
Transmission Fluid Manual:
Gear oil, typically SAE 75W-90 or 80W-90 GL-4 or GL-5. Capacity: ~1.5-2.0L.
Known Issues
Known Issues Summary:
Common issues can include cooling system component failures (water pump, hoses, radiator), ABS/ASC system faults (ABS sensors, hydraulic unit), fuel pump failures, VANOS system issues (on M60/S62 engines), window regulator failures, door seal degradation, and electrical gremlins. The manual provides troubleshooting for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW, Bayerische Motoren Werke AG, is renowned for its 'Ultimate Driving Machine' philosophy, focusing on performance, luxury, and engineering excellence.
Model Evolution
Model Evolution:
The E31 8-Series was a departure for BMW, designed to be a flagship luxury coupe. It featured advanced aerodynamics, a retractable headlamp design, and was offered with V8 and V12 engines, with the M8 variant being a highly sought-after, limited-production performance model.
Production
Production Years:
1989-1999
Manufacturing Locations:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Automotive Awards:
The BMW 8-Series (E31) was acclaimed for its design and engineering, often featured in 'Best of' lists for luxury coupes of the 1990s. Specific industry awards for the base models are not as prominent as its critical reception for its technical prowess and GT capabilities.
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